实例探究 > State-of-the-art SPC System drives financial results

State-of-the-art SPC System drives financial results

公司规模
Large Corporate
地区
  • America
国家
  • United States
产品
  • GainSeeker Suite
技术栈
  • Citrix (terminal services)
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
技术
  • 功能应用 - 企业资源规划系统 (ERP)
  • 分析与建模 - 实时分析
  • 功能应用 - 远程监控系统
适用行业
  • 食品与饮料
适用功能
  • 质量保证
  • 商业运营
用例
  • 预测性维护
  • 过程控制与优化
  • 远程资产管理
服务
  • 系统集成
  • 软件设计与工程服务
关于客户
Hertzler Systems has been a leader in Statistical Process Control (SPC), SPC Software, and Six Sigma for over twenty-five years. They provide the leading real-time data acquisition and analytics SPC software, the GainSeeker Suite. Hertzler Systems serves a diverse customer base, including BAE Systems, Crown Audio, McCormick & Company, Inc., Hormel Foods Corporation, Snyders of Hanover, Titleist & Footjoy, IDEX Corporation, and TaylorMade-Adidas Golf Worldwide. Their software and services enable clients to connect, collect, analyze, and visualize data, building a data infrastructure for making data-driven decisions. These capabilities help clients improve throughput and yield, improve cycle times, reduce costs and errors, and increase profitability.
挑战
The Senior Business Analyst and the Manager of Corporate Continuous Quality Improvement for a major North American food processor faced a critical issue with product weight control. Implemented across the corporation with a variety of technologies and levels of discipline, the result was a patchwork quilt of compliance and raw material consumption. This led to a 'rear view mirror' method of driving corporate performance. The corporation enjoyed almost no economies of scale due to growth through acquisitions, with each facility having its own way of doing things. Accessing or sharing data was almost non-existent, and many facilities used paper-based data systems due to the high costs of computerizing a clean room environment. The Senior Business Analyst envisioned deploying real-time weight control data collection on inexpensive wireless PDA devices to eliminate paper, remove delays, and reduce errors. The new system needed to be easy-to-use for operators, flexible enough to support all of the company's needs, deployed from a single server, and integrated with the company's ERP system.
解决方案
Hertzler Systems deployed the GainSeeker Suite for weight control using the Citrix (terminal services) environment. Users interact with the system using portable, handheld devices (PDAs) that can be taken out for daily cleaning, or full-powered PCs. Business leaders receive automated email alarms, can review charts, and drill into data to take immediate corrective action. The system is easy-to-use and fully integrated with the company's business system. Deployment at new plants is very rapid thanks to the use of the corporate server infrastructure. This solution provided a unified approach to weight control across the corporation, eliminating the patchwork of compliance and raw material consumption issues. The real-time data collection on wireless PDA devices removed delays and reduced errors, making the system flexible enough to support all of the company's needs.
运营影响
  • The new system eliminated the need for paper-based data systems, reducing delays and errors.
  • Business leaders could take immediate corrective action through automated email alarms and data review.
  • The system was easy-to-use and fully integrated with the company's ERP system.
  • Deployment at new plants was rapid due to the use of the corporate server infrastructure.
  • The unified approach to weight control improved compliance and raw material consumption across the corporation.
数量效益
  • The entire investment across the corporation was paid for by one plant in less than nine months through material cost savings.
  • In one half year, the corporation recouped its total investment by more than 20 times.

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