Gruppo Mastrotto expands its digital leather-cutting footprint alongside OEMs worldwide
公司规模
Large Corporate
地区
- Europe
- America
- Asia
国家
- Italy
- Brazil
- Indonesia
- Mexico
产品
- Versalis
技术栈
- Industry 4.0
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Cost Savings
- Customer Satisfaction
技术
- 功能应用 - 制造执行系统 (MES)
- 功能应用 - 产品生命周期管理系统 (PLM)
- 功能应用 - 远程监控系统
适用行业
- 汽车
适用功能
- 离散制造
- 产品研发
- 质量保证
用例
- 自动化制造系统
- 预测性维护
- 过程控制与优化
服务
- 系统集成
- 软件设计与工程服务
- 培训
关于客户
Headquartered in Arzignano, Italy—Europe’s largest leather tanning district—family-owned and -operated Gruppo Mastrotto produces more than 21 million m2 of high-quality bovine leathers annually for the garment, footwear, leather goods, furniture, marine seating, and aviation industries. With consolidated turnover of €460 million and a worldwide workforce of 2,400, the company runs operations at 20 manufacturing and logistics plants in Italy, Brazil, Indonesia, Mexico, and Tunisia. Gruppo Mastrotto’s automotive business unit, run as a standalone entity since 2009, continues to undergo rapid expansion to become more responsive to vehicle manufacturers.
挑战
Gruppo Mastrotto’s automotive business unit needed to enhance its manufacturing flexibility to meet evolving customer requirements brought about by rapidly changing consumer expectations. The tannery sought to optimize workflow and processes at its high-intensity automotive manufacturing plants, located on three different continents. The company faced the challenge of handling a high number of engineering changes associated with program changeovers, which required quick and seamless pattern development directly from digital files to eliminate costly retooling that could take several months.
解决方案
To modernize Gruppo Mastrotto’s cutting rooms, a decision was made to adopt the Versalis digital leather-cutting solution in 2014. Following a series of benchmark tests, Lectra was chosen as the partner to help raise the skill level in the automotive cutting room. Implementation of the advanced leather-cutting solution Versalis has enabled flexible automated cutting as well as optimized material usage, even for the most complex designs. The new, digitalized model of leather-cutting efficiency is currently being applied to sites in Mexico and Tunisia. Lectra’s best-in-class technology, unique business expertise, and worldwide capabilities enable the company to support Gruppo Mastrotto on all of the international markets where it operates, helping the tannery to achieve its continuous improvement goals and fulfill its ambitious expansion strategy.
运营影响
数量效益
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