Gruppo Mastrotto expands its digital leather-cutting footprint alongside OEMs worldwide
公司规模
1,000+
地区
- America
- Asia
- Europe
国家
- Brazil
- Indonesia
- Italy
- Mexico
产品
- Versalis
技术栈
- Industry 4.0
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 功能应用 - 制造执行系统 (MES)
- 功能应用 - 产品生命周期管理系统 (PLM)
- 功能应用 - 远程监控系统
适用行业
- 汽车
适用功能
- 离散制造
- 产品研发
- 质量保证
用例
- 自动化制造系统
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
- 培训
关于客户
Headquartered in Arzignano, Italy—Europe’s largest leather tanning district—family-owned and -operated Gruppo Mastrotto produces more than 21 million m2 of high-quality bovine leathers annually for the garment, footwear, leather goods, furniture, marine seating, and aviation industries. With consolidated turnover of €460 million and a worldwide workforce of 2,400, the company runs operations at 20 manufacturing and logistics plants in Italy, Brazil, Indonesia, Mexico, and Tunisia. Gruppo Mastrotto’s automotive business unit, run as a standalone entity since 2009, continues to undergo rapid expansion to become more responsive to vehicle manufacturers.
挑战
Gruppo Mastrotto’s automotive business unit needed to enhance its manufacturing flexibility to meet evolving customer requirements brought about by rapidly changing consumer expectations. The tannery sought to optimize workflow and processes at its high-intensity automotive manufacturing plants, located on three different continents. The company faced the challenge of handling a high number of engineering changes associated with program changeovers, which required quick and seamless pattern development directly from digital files to eliminate costly retooling that could take several months.
解决方案
To modernize Gruppo Mastrotto’s cutting rooms, a decision was made to adopt the Versalis digital leather-cutting solution in 2014. Following a series of benchmark tests, Lectra was chosen as the partner to help raise the skill level in the automotive cutting room. Implementation of the advanced leather-cutting solution Versalis has enabled flexible automated cutting as well as optimized material usage, even for the most complex designs. The new, digitalized model of leather-cutting efficiency is currently being applied to sites in Mexico and Tunisia. Lectra’s best-in-class technology, unique business expertise, and worldwide capabilities enable the company to support Gruppo Mastrotto on all of the international markets where it operates, helping the tannery to achieve its continuous improvement goals and fulfill its ambitious expansion strategy.
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Monitoring of Pressure Pumps in Automotive Industry
A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.
