Elmodis > 实例探究 > 汽车行业压力泵的监测

汽车行业压力泵的监测

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 Monitoring of Pressure Pumps in Automotive Industry  - IoT ONE Case Study
技术
  • 分析与建模 - 大数据分析
适用行业
  • 汽车
适用功能
  • 商业运营
用例
  • 机器状态监测
客户
关于客户
一家大型德国/美国汽车零部件制造商。
挑战

一家大型德国/美国汽车零部件生产商在其生产和质量检查过程中使用高压泵对机加工零件进行去毛刺。他们决定监控这些泵,以确保它们正常工作,并且他们可以在潜在故障影响他们的过程之前看到任何导致潜在故障的迹象。

解决方案

Elmodis 的解决方案为工业泵(或任何其他电动机器)的用户提供有关单个泵的相关 KPI 的非常准确的数据,使客户能够全面了解其泵在生产过程中的性能和状态。通过 Elmodis 的仪表板可以实时查看所有数据分析,帮助客户做出精确的运营决策。

收集的数据
Alarms For Automated Applications, Energy Consumption Rate, Fault Detection, Pressure, Production Efficiency
运营影响
  • [Process Optimization - Real Time Monitoring]
    engineers can set thresholds for selected KPIs and receive real-time notifications when they are exceeded.
  • [Process Optimization - Predictive Maintenance]
    very accurate KPIs can detect potential problems well in advance, giving maintenance team time to react before a failure occurs
  • [Efficiency Improvement - Energy]
    by knowing the correlation between the load and energy consumption of a pump, it is possible to save energy without compromising performance
数量效益
  • The client can substantially reduce the risk of downtime and save as much as 40% of electricity costs by operating pumps efficiently.

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