Sintavia 利用物联网实现航空航天替换零件的创新方法
技术
- 传感器 - 激光雷达/激光扫描仪
适用行业
- 航天
- 汽车
适用功能
- 维护
- 质量保证
用例
- 添加剂制造
- 实验自动化
服务
- 测试与认证
关于客户
Sintavia 是独立金属增材制造领域的全球领导者，为航空航天与国防、石油与天然气、汽车和地面发电等关键行业提供支持。该公司致力于参数优化和高质量批量生产金属零件，以满足或超过这些行业的严格标准。 Sintavia 拥有独特的内部能力，包括来自全球四家最大 OEM 的六台高速打印机、一台热等静压机、一台真空热处理炉、一台工业 CT 扫描仪、一台线切割机、全套机械测试设备、一个完整的冶金实验室和一个微粉实验室。这使得 Sintavia 能够比任何竞争对手更快地优化参数、批量生产和质量审核。
挑战
Sintavia 是独立金属增材制造领域的全球领导者，面临着证明增材制造优化航空航天替换零件的能力的挑战。目标是超越现有零件的机械和操作性能，同时降低总体重量。该公司的目标是生产优化设计的航空航天支架，以满足或超过现有支架的机械性能，同时减少零件的整体重量。此次挑战选择的组件是低压涡轮机的售后航空零件，在每台发动机上使用了 12 次。
解决方案
为了应对这一挑战，Sintavia 将概念生成与 SolidThinking Inspire 相结合，并使用 SLM 280 机器进行制造。该过程首先使用蓝光扫描仪捕获原始零件的几何形状，然后根据原始几何形状的精确规格创建高保真 CAD 模型。然后，团队确定了零件在使用过程中会产生的所有负载条件，并将其应用到模型中。对零件进行多次优化迭代，包括修改设计空间的多轮、不同压缩的测试、安全工厂等。然后对结果运行有限元分析 (FEA)，以比较并确定要移动的最佳优化迭代向前与.选择最终的 Inspire 优化结果后，团队使用 SolidThinking Evolve 内部的 PolyNURBS 工具将优化细化为其最终几何形状。最终优化的几何形状是使用 Sintavia 的 SLM Systems 280 双激光机与 Inconel 718 粉末创建的。
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Airbus Soars with Wearable Technology
Building an Airbus aircraft involves complex manufacturing processes consisting of thousands of moving parts. Speed and accuracy are critical to business and competitive advantage. Improvements in both would have high impact on Airbus’ bottom line. Airbus wanted to help operators reduce the complexity of assembling cabin seats and decrease the time required to complete this task.
Case Study
Aircraft Predictive Maintenance and Workflow Optimization
First, aircraft manufacturer have trouble monitoring the health of aircraft systems with health prognostics and deliver predictive maintenance insights. Second, aircraft manufacturer wants a solution that can provide an in-context advisory and align job assignments to match technician experience and expertise.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Aerospace & Defense Case Study Airbus
For the development of its new wide-body aircraft, Airbus needed to ensure quality and consistency across all internal and external stakeholders. Airbus had many challenges including a very aggressive development schedule and the need to ramp up production quickly to satisfy their delivery commitments. The lack of communication extended design time and introduced errors that drove up costs.
