Comsol > 实例探究 > Simulation Turns up the Heat and Energy Efficiency at Whirlpool Corporation

Simulation Turns up the Heat and Energy Efficiency at Whirlpool Corporation

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公司规模
1,000+
地区
  • Europe
国家
  • Italy
产品
  • Whirlpool Minerva Oven
技术栈
  • Finite Element Analysis (FEA)
  • Multiphysics Analysis
实施规模
  • Enterprise-wide Deployment
影响指标
  • Energy Saving
  • Environmental Impact Reduction
  • Innovation Output
技术
  • 分析与建模 - 数字孪生/模拟
  • 分析与建模 - 预测分析
适用行业
  • 消费品
  • 可再生能源
适用功能
  • 产品研发
  • 质量保证
用例
  • 数字孪生
  • 能源管理系统
  • 质量预测分析
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Whirlpool Corporation is the world’s largest home appliance manufacturer, known for its innovative and sustainable technologies. The company is committed to enhancing the resource efficiency of its products, particularly domestic ovens, which have significant room for improvement in terms of energy consumption. Whirlpool's R&D team in Italy is actively involved in the GREENKITCHEN® project, a European initiative aimed at developing energy-efficient home appliances with reduced environmental impact. The team is focused on studying the energy consumption of ovens by exploring heat transfer processes and testing new materials, manufacturing methods, and thermal element designs. Their goal is to reduce the energy consumption of Whirlpool’s ovens by 20 percent, contributing to a significant reduction in CO2 emissions and annual electricity usage in European residential homes.
挑战
In terms of energy consumption, ovens have the most room for improvement of any appliance in the kitchen, with only 10 to 12 percent of the total energy expended used to heat the food being prepared. This is one of the reasons why Whirlpool Corporation, the world’s largest home appliance manufacturer, is exploring new solutions for enhancing the resource efficiency of their domestic ovens. Using a combination of experimental testing and finite element analysis (FEA), Whirlpool engineers are seeking solutions to improve energy efficiency by exploring new options for materials, manufacturing, and thermal element design. In partnership with the GREENKITCHEN® project, a European initiative that supports the development of energy-efficient home appliances with reduced environmental impact, researchers at Whirlpool R&D (Italy) are studying the energy consumption of their ovens by exploring the heat transfer processes of convection, conduction, and radiation. “Multiphysics analysis allows us to better understand the heat transfer process that occurs within a domestic oven, as well as test innovative strategies for increasing energy efficiency,” says Nelson Garcia-Polanco, Research and Thermal Engineer at Whirlpool R&D working on the GREENKITCHEN® project. “Our goal is to reduce the energy consumption of Whirlpool’s ovens by 20 percent.”
解决方案
Whirlpool Corporation's R&D team, in collaboration with the GREENKITCHEN® project, is using a combination of experimental testing and finite element analysis (FEA) to explore new solutions for improving the energy efficiency of domestic ovens. The team is studying the heat transfer processes of convection, conduction, and radiation within the oven to better understand how to enhance energy efficiency. They created a model of Whirlpool’s Minerva oven to simulate its thermal performance during the standard 'brick test' used in the European Union to measure energy consumption. The simulation took into account various factors such as the emissivity of the glass door, the thickness of the walls, and the material properties of the walls. By comparing the simulation results with actual experimental data, the team was able to verify the accuracy of their model. This accurate simulation allows Whirlpool’s team to confidently test new design ideas and optimize the use of energy resources in the oven, ultimately leading to a robust, energy-efficient design for the European market.
运营影响
  • The accurate simulation model allows Whirlpool’s team to probe the oven and brick at any point in space and time with confidence in the results they obtain.
  • The team can save both time and money by reducing the number of prototypes and design iterations needed before finalizing an oven design.
  • The verified model simplifies the verification of new design ideas and product alterations, helping designers find the right solution in less time.
  • The study confirmed the accuracy of the model, enabling the team to be confident in the results when testing future design ideas.
  • The knowledge gained from the simulation will help Whirlpool conduct further studies into different strategies for reducing energy consumption without compromising the final quality of the product.
数量效益
  • The goal is to reduce the energy consumption of Whirlpool’s ovens by 20 percent.
  • If only one electric oven is installed in every three households in Europe, the resulting increase in efficiency would reduce the annual electricity usage of European residential homes by around 850 terawatt-hours.
  • This would lead to a reduction of about 50 million tons in CO2 emissions per year.
  • The experimental results showed an average predicted value of 166 grams of evaporated water after 50 minutes, closely matching the actual value of 171 grams.

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