Corteva Agriscience > 实例探究 > Scale Automation System

Scale Automation System

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公司规模
1,000+
地区
  • America
国家
  • United States
产品
  • oneWeigh® scale automation system
技术栈
  • RF ID card
  • SmartPass card reader
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Productivity Improvements
技术
  • 功能应用 - 库存管理系统
  • 功能应用 - 仓库管理系统 (WMS)
适用行业
  • 食品与饮料
适用功能
  • 物流运输
  • 仓库和库存管理
用例
  • 库存管理
  • 仓库自动化
服务
  • 系统集成
关于客户
Bunge is a global agribusiness and food company, operating in the farm-to-consumer food chain. It is involved in oilseed processing, producing and supplying vegetable oil and protein meal for animal feed and human consumption. Bunge’s soybean processing operation in Council Bluffs, IA is the largest such plant in the United States. The plant processes 60 million bushels of soybeans per year into high-protein soybean meal, soy hull pellets, and crude soybean oil. The plant loads approximately 70,000 trucks and 17,000 railcars annually.
挑战
Bunge’s soybean processing operation in Council Bluffs, IA is the largest such plant in the United States, processing 60 million bushels of soybeans per year into high-protein soybean meal, soy hull pellets, and crude soybean oil. Handling such a huge volume of incoming raw material and outgoing finished product is a daunting task. The plant receives and processes soybeans and produces finished products, loading approximately 70,000 trucks and 17,000 railcars annually. The challenge was to manage the massive volume of incoming raw material and outgoing finished product efficiently.
解决方案
To manage the massive volume of incoming raw material and outgoing finished product, Bunge implemented the oneWeigh® scale automation system produced by John Deere Agri Services. The system is used for incoming truck and rail shipments of soybeans and for outbound truck and rail shipments of soybean oil and meal and soybean hulls. The oneWeigh system automatically identifies the truck, calls up any contract information for updating, and records the weight of the fully loaded truck. The system also includes railcar data from the Association of American Railroads. Before unloading, railcars are weighed on a track scale. A SmartPass tag reader scans the car’s RF tag, and the car’s number is recorded in oneWeigh. The system automatically pulls up the tare weight data for that car. Soybean samples also are taken from railcars and tested for moisture, fat (oil content), protein, and fiber, and that information also is plugged into the oneWeigh system, along with the railcar’s vehicle number and its seal number.
运营影响
  • The oneWeigh system has made it easier to handle the huge volume of incoming raw material and outgoing finished product.
  • The system has improved the efficiency of the plant's operations by automating the weighing process.
  • The system has also improved the accuracy of the plant's data by automatically recording the weight of the fully loaded trucks and railcars.
  • The system has also improved the plant's quality control by testing soybean samples for moisture, fat (oil content), protein, and fiber.
数量效益
  • The plant processes 60 million bushels of soybeans per year.
  • The plant loads approximately 70,000 trucks and 17,000 railcars annually.

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