Saudi Aramco Increases Capacity by 100,000 barrels/day and Upgrades Bottom of the Barrel Products
公司规模
1,000+
地区
- Middle East
国家
- Saudi Arabia
产品
- Aspen HYSYS
- Aspen PIMS
技术栈
- AspenTech Software
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Productivity Improvements
技术
- 分析与建模 - 过程分析
- 应用基础设施与中间件 - 数据交换与集成
适用行业
- 石油和天然气
适用功能
- 流程制造
用例
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
关于客户
Saudi Aramco is the state-owned oil company of the Kingdom of Saudi Arabia. Founded in 1933, the company focuses on hydrocarbons exploration, production, refining, distribution, shipping and marketing crude oil to customers worldwide. Saudi Aramco has a refining capacity of 5.4 million barrels per day from their operations around the globe. One of the company's semi-conversion refineries was producing excessive fuel oil, limiting the facility’s margin to a level lower than comparably sized refineries. To address this, Saudi Aramco decided to revamp the refinery to upgrade the bottom of the barrel products to create more value and improve the refinery’s profit margins.
挑战
Saudi Aramco, the state-owned oil company of the Kingdom of Saudi Arabia, was facing a challenge with one of its semi-conversion refineries. The refinery was producing excessive fuel oil, which was limiting the facility’s margin to a level lower than comparably sized refineries. The company decided to revamp the refinery to upgrade the bottom of the barrel products to create more value and improve the refinery’s profit margins. The refinery was also considering changing the crude oil it was processing. The revamp plan included adding new units and modifying existing ones.
解决方案
Saudi Aramco chose residue hydrocracker technology to upgrade heavy oil to high-value products and increase diesel production. The company used Aspen HYSYS to analyze the feasibility of the refinery reconfiguration plans by rigorously simulating operations of the hydrocracker, crude distillation unit (CDU), vacuum distillation unit (VDU) and other units. The software helped the team to debottleneck and suggest modifications for critical existing units such as the CDU and the VDU to perform in new operating conditions. Aspen HYSYS Petroleum Refining enabled development of a rigorous model of the new reactor unit, which generated data required for the respective reactor sub model in Aspen PIMS.
运营影响
数量效益
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