Real-time, Automated Data Empowering the Precision Machining Industry
公司规模
1,000+
地区
- America
国家
- United States
产品
- GainSeeker
技术栈
- Automated Data Collection
- ERP Integration
- Coordinate Measuring Machines (CMM)
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据交换与集成
- 功能应用 - 制造执行系统 (MES)
适用功能
- 流程制造
- 质量保证
用例
- 机器状态监测
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
关于客户
Hertzler Systems has been providing seamless, accurate data acquisition solutions for over 30 years. They serve a large and diverse customer base in service, transactional, and manufacturing environments, including companies like Consolidated Biscuit Company, Darden Restaurants, Pactiv Inc., McCormick & Company, and Hormel Foods. Customers invest in Hertzler Systems' software and services to easily acquire data in any process, analyze it in real-time, and instantly notify process owners of process variations. These capabilities help clients reduce costs, cycle time, errors, and defects, while increasing profitability and customer satisfaction.
挑战
A senior quality engineer for a leading machining company faced alarming scrap levels, with only hindsight data available to prevent it. Precision was crucial for the intricate manufactured components. The company had five work zones with a first-pass yield of only 40 percent, generating staggering annual scrap costs. Pertinent inspection data was manually collected and recorded, making it costly and difficult to manage. Weeks often passed before usable data became available, allowing defective products to pass through manufacturing processes with hidden issues. Identifying underlying issues required extensive efforts from Six Sigma Black Belts, often long after the fact.
解决方案
The quality engineer envisioned an automated data collection system that would seamlessly integrate with the company’s ERP system, gages, and coordinate measuring machines (CMM). Hertzler Systems provided the GainSeeker automated real-time data collection system, which collects data directly from all plant devices, including the scheduling system. This system was designed to be easy for machine operators to use, enabling them to take initial actions toward problem prevention. GainSeeker empowered operators to drill down into the data in real-time to see how a process was performing, significantly improving the company's operational efficiency.
运营影响
数量效益
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