实例探究 > Production Optimization of Natural Gas Pipelines & Production Facilities Using Performance Engineering

Production Optimization of Natural Gas Pipelines & Production Facilities Using Performance Engineering

公司规模
1,000+
地区
  • America
国家
  • Bolivia
产品
  • Aspen HYSYS
  • Aspen Exchanger Design and Rating (EDR)
技术栈
  • Process Modeling
  • Machine Learning
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Revenue Growth
技术
  • 分析与建模 - 预测分析
  • 分析与建模 - 过程分析
适用行业
  • 石油和天然气
适用功能
  • 流程制造
用例
  • 预测性维护
  • 过程控制与优化
服务
  • 软件设计与工程服务
关于客户
YPFB is the national oil company in Bolivia and a significant natural gas producer in South America. The company has expanded its gas export pipelines and processing facilities and made significant reserve findings in recent years. Between 2004 and 2010, Bolivia doubled its natural gas production export capacity from 680 MMSCFD to 1,360 MMSCFD. The company has major contracts to supply gas to Brazil and Argentina. Further development of the existing gas mega-fields, along with additional exploration and discovery, points to a bright future for Bolivia as it gradually becomes one of the main energy suppliers in South America.
挑战
YPFB, the national oil company in Bolivia, was experiencing a significant decline in production in two of its major gas fields, San Antonio and San Alberto. The fields were operating at full capacity to meet market demands, while projects for well compression were still under development. The company needed to increase production to meet the growing demand for natural gas in South America, particularly in Brazil and Argentina. Additionally, YPFB had to maintain regulatory compliance while covering the internal market.
解决方案
YPFB used Aspen HYSYS and Aspen Exchanger Design and Rating (EDR) to debottleneck operations and identify a 35% pressure decrease opportunity at the San Alberto Field. This was achieved through an increased flow capacity in the main export gas pipeline through the implementation of a pipeline compression system. The unique capabilities of Aspen HYSYS and Aspen EDR to create a rigorous integrated model of all field processing plants, sales and export pipelines, compression stations, and cryo plants contributed to a model used in plant debottlenecking, compression station capacity and efficiency checks, pipeline capacity evaluations, and flow-assurance analysis. This model predicted a 35% pressure decrease in the San Antonio Gas Processing Plant by modifying pressures in the entire pipeline system at existing full-flow requirements.
运营影响
  • YPFB was able to increase the total capacity of gas production by 18%.
  • The company was able to avoid fines and penalties by gas customers.
  • The integrated model of the facilities and pipelines in Aspen HYSYS increased the gas production of the San Alberto oil field by an estimated average of 8%, while the San Antonio field saw an average increase of 10%.
  • The rigorous integrated model created using Aspen HYSYS and Aspen EDR was key to the success of the project. It was used in plant debottlenecking, compression station capacity and efficiency checks, pipeline capacity evaluations, and flow-assurance analysis.
数量效益
  • Revenue from the increase in production was estimated at $280 million USD in one year.

Case Study missing?

Start adding your own!

Register with your work email and create a new case study profile for your business.

Add New Record

相关案例.

联系我们

欢迎与我们交流!
* Required
* Required
* Required
* Invalid email address
提交此表单,即表示您同意 IoT ONE 可以与您联系并分享洞察和营销信息。
不,谢谢,我不想收到来自 IoT ONE 的任何营销电子邮件。
提交

感谢您的信息!
我们会很快与你取得联系。