通过电子合规构建主动安全方法
技术
- 机器人 - 轮式机器人
适用行业
- 水泥
- 矿业
用例
- 现场人员安全管理
- 人员跟踪与监控
服务
- 系统集成
- 培训
关于客户
Spartan Controls 是一家为石油和天然气、采矿等各个行业提供工业服务创新的组织。他们在加拿大西部三个省份设有 14 个办事处，员工分布在多个地点。他们的安全经理 Brendon Doig 负责管理所有地点的安全并确保采取积极主动的安全方法。
挑战
Brendon 和他的团队面临的主要挑战之一是难以使用基于纸质和 Excel 的安全系统来管理所有站点的安全。随后，团队面临行政负担效率损失。他们的大部分时间都花在管理文书工作和手动完成操作上，而不是处理关键的优先事项。这种方法使得跟踪任务以及根据提交的表格向团队提供反馈或纠正措施变得困难。由于员工分布在 14 个地点，地点和团队之间的参与度和联系更难衡量。使用纸质系统让员工感觉提交表单时没有反馈循环。这导致安全参与度较低。许多员工还从一个客户现场奔赴另一个客户现场，必须手动管理危险报告和检查，效率低下。这导致安全文化并未发挥出最大潜力。手动流程和 Excel 电子表格也导致人们对安全指标和 KPI 的了解很少。事实证明，使用这种方法构建报告在跟踪数据时很麻烦，并且需要很长时间才能制作。因此，团队发现自己对事件或未遂事件做出反应，因为他们对领先或滞后指标知之甚少。
解决方案
如今，Spartan Controls 已完全实现无纸化。他们将所有安全信息和数据数字化并集中到一个易于访问的数字解决方案中，这有助于简化他们的流程。现在一切都是自动化的，因为员工可以在系统内完成检查和表格，点击提交，并采取必要的纠正措施。 eCompliance 有助于将他们的团队联系起来，因为他们都在一个系统中工作。对于移动员工来说，移动应用程序也至关重要，因为它提供离线功能并且非常用户友好。员工可以轻松完成表格和检查，因为现在触手可及。这导致了安全文化的转变，参与度和报告的增加。强大的报告引擎和先进的分析功能也使 Brendon 和他的团队有机会更好地了解其安全计划。这使他们能够更加主动地跟踪趋势和模式，以有效地保护他们的团队和客户。
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
System 800xA at Indian Cement Plants
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.
Case Study
Underground Mining Safety
The goal was to produce a safety system to monitor and support underground mining operations; existing systems were either too simple (i.e. phone line) or overly complex and expensive, inhibiting deployment, and providing little-to-no support in event of an accident. Given the dangerous nature of the mining work environment and the strict regulations placed on the industry, the solution would have to comply with Mine Safety and Health Administration (MSHA) regulations. Yet the product needed to allow for simple deployment to truly be a groundbreaking solution - increasing miner safety and changing daily operations for the better.
Case Study
Mining Firm Quadruples Production, with Internet of Everything
Dundee Precious Metal’s flagship mine, in Chelopech, Bulgaria, produces a gold, copper, and silver concentrate set a goal to increase production by 30%. Dundee wanted to increase production quality and output without increasing headcount and resources, improve miner safety, and minimize cost.
Case Study
Fastenal Builds the Future of Manufacturing with MachineMetrics
Fastenal's objective was to better understand their machine downtime, utilization, quality issues, and to embrace cutting-edge manufacturing technology/process improvement capabilities to bring their team to the next level. However, there was a lack of real-time data, visualization, and actionable insights made this transition impossible.
Case Study
Joy Mining Systems
Joy equipment faces many challenges. The first is machine integration and control. The business end of the machine has a rapidly-spinning cylinder with 6-inch diamond-studded cutting teeth. It chews through rock at rates measured in tens of tons per minute. The system grinds through the rock in front, creating a rectangular mine tunnel. Hydraulic lifters support the ceiling as the machine moves forward. Automated drills and screws drive 3-ft long screws into the ceiling to stabilize it. The rock and coal fall into a set of gathering "fingers" below the cutting cylinder. These fingers scoop up the rock and coal and deposit it onto a conveyor belt. The conveyor passes under the machine and out the back. A train of conveyor belt cars, up to a mile long, follows the cutter into the mine. The rock shoots along this train at over 400 feet per minute until it empties into rail cars at the end. Current systems place an operator cage next to the cutter. Choking dust (potentially explosive), the risk of collapse and the proximity of metal and rock mayhem make the operator cage a hazardous location.
