Multi-plant Packaging Company Drives Revenue Improvement by Boosting Line Speeds 15-20% Over Name Plate Capacity
公司规模
Large Corporate
地区
- America
国家
- United States
产品
- GainSeeker Suite
技术栈
- Real-time Data Collection
- Digital Equipment Integration
- Customized Dashboards
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据可视化
- 功能应用 - 企业资源规划系统 (ERP)
适用行业
- 包装
适用功能
- 商业运营
- 质量保证
用例
- 预测性维护
- 过程控制与优化
- 实时定位系统 (RTLS)
服务
- 软件设计与工程服务
- 系统集成
关于客户
The customer is a multi-plant packaging company that operates several manufacturing facilities. The company aims to harmonize quality and productivity across all its plants to create a more flexible supply chain capable of handling fluctuating demand. The Senior Quality Manager and Chief Information Officer play crucial roles in driving this initiative. The company has recently acquired six new plants, which are using different quality software systems, leading to performance gaps and inefficiencies. The company is committed to improving its operational efficiency, customer service, and overall productivity by standardizing its quality systems and leveraging real-time data collection and analysis.
挑战
The Senior Quality Manager for a multi-plant packaging company faced a significant performance gap between plants, with lower-performing facilities lagging by as much as 20% on key indicators such as line speed and quality levels. This disparity made it difficult to support the company's drive for a more flexible supply chain, as disparate systems hindered the ability to move products between plants to handle urgent orders. The underlying cause was identified as the use of different quality software systems and a lack of necessary infrastructure in poorer-performing facilities. The Chief Information Officer also recognized the need to standardize quality systems across newly acquired plants to minimize the cost of ownership and streamline support, despite anticipated resistance from staff.
解决方案
The solution involved deploying the GainSeeker Suite across all plants to standardize quality systems and enable real-time data collection. GainSeeker connects directly to digital equipment, saving time and eliminating clerical errors. Customized alarms and dashboards were implemented to help operators manage production quality and material use more effectively. The system provides color-coded alerts to guide operators on necessary actions and ties this information to employee performance bonuses. The deployment also included customized dashboards for weight tracking to compare material use against specifications, ensuring compliance and cost management. The CIO and Quality Manager leveraged their past successes with GainSeeker Suite to drive the adoption of the system across all plants, despite initial resistance from staff.
运营影响
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