Integration Increases Scrap Visibility, Drives Down Defects and Costs
公司规模
200-1,000
地区
- America
国家
- United States
产品
- GainSeeker
- ERP System
技术栈
- Real-time Data Acquisition
- Data Integration
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据交换与集成
- 功能应用 - 企业资源规划系统 (ERP)
适用功能
- 流程制造
- 质量保证
用例
- 机器状态监测
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
关于客户
Hertzler Systems provides seamless, accurate data acquisition solutions for business enterprises and has been in this business for over 30 years. Their customers buy software and services because it is a good investment. With Hertzler's assistance, clients can easily acquire data in any process, analyze that data in real time, and instantly notify process owners of process variation. These capabilities help clients reduce costs, cycle time, errors, and defects, and increase profitability and customer satisfaction. Hertzler Systems' core competencies include providing solutions that enable businesses to make data-driven decisions, thereby improving operational efficiency and overall performance.
挑战
High-precision machining company Exacto Inc. tracked scrap data in their ERP system to monitor production and inventory. Once a month, Exacto leadership extracted scrap data into an Excel report for quality analysis. However, the process was cumbersome and the data was often four-to-six weeks old, making it almost useless for timely problem solving and process improvement. Leadership wanted the ability to do more with the ERP system data and wanted timely access to the data. Exacto was a longtime GainSeeker user for real-time shop floor SPC but had never implemented its powerful defect management system due to high labor costs. Manufacturing operations needed scrap data entered in the company’s ERP system to track WIP, inventory, and costing. The quality manager’s need for timely access to scrap data was left on a back burner and never moved forward.
解决方案
Hertzler Systems created an integration process between GainSeeker and the ERP system. The process automatically extracts scrap data from the ERP system and loads it into GainSeeker. Because the integration is automated, there is no additional labor cost to collect the data. The current practice is to extract the data daily, although it could be done more frequently. This integration allows the quality manager, engineers, and other manufacturing leaders to have daily access to scrap counts, defect reasons, and scrap costs. They can track costs for the same product at different points in the process and for different job runs. Exacto leadership can now quickly spot trends in the data and drill down to the root cause of scrap problems.
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