Imperial Auto 使用 Altair OptiStruct™ 解决方案成功验证 O 形圈接触压力
技术
- 功能应用 - 制造执行系统 (MES)
- 传感器 - 液位传感器
适用行业
- 汽车
- 水泥
适用功能
- 产品研发
- 质量保证
用例
- 时间敏感网络
- 虚拟原型与产品测试
服务
- 硬件设计与工程服务
- 测试与认证
关于客户
Imperial Auto成立于1969年，是全球最大的流体传动产品（FTP）综合制造商之一。该公司在印度经营八家制造和组装工厂，并在全球市场上拥有强大的影响力。 Imperial Auto 是全球领先的发动机、汽车、非公路和农业设备原始设备制造商的主要供应商，并拥有多个海外仓储设施，可以为客户提供无缝服务。该公司致力于制造世界一流的优质产品，并在研发计划上进行了大量投资。 Imperial Auto 拥有一支由 3000 名员工组成的强大员工队伍，并持有 ISO/TS 16949:2009 和 ISO 14001:2004 等备受推崇的质量和环境认证。
挑战
Imperial Auto 是流体传动产品 (FTP) 的领先制造商，在产品设计和开发过程中面临着重大挑战。该公司向世界上一些最知名的发动机、汽车、非公路和农业设备原始设备制造商供应零部件，该公司发现在设计流程中进行创新至关重要，特别是在流体传输管道的制造方面。该公司一直在努力优化流体流动并最大限度地减少流体损失。他们还需要一个安全、可预测且经过确认的流程，以便在创新工作中产生准确的结果。他们面临的主要挑战之一是装配部件的设计和制造，他们必须检查“O”形环泄漏是否能够承受所需的 3 kg/cm2 气压。该团队必须构建多个原型来确认“O”形环泄漏，这一过程不可靠且耗时。
解决方案
为了应对这些挑战，Imperial Auto 寻求一种可以缩短周转时间、最大限度地减少原型迭代并提高设计和产品质量的解决方案。在检查了多种仿真产品后，该团队选择了 Altair 的 HyperWorks，因为它的功能完全满足他们的需求。该团队利用 Altair HyperMesh™ 的网格划分功能对模型进行网格划分，并在“O”形环、管道和缸孔之间建立接触。然后，他们使用非线性准静态分析方法分析结果并模拟产品的物理行为。在最后阶段，团队使用 Altair HyperView™ 来解释与接触要求相关的分析结果。该团队还实施了 Altair OptiStruct™ 来进行设计优化活动，这有助于减轻设计重量。
运营影响
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