实例探究 > GainSeeker Suite ensures compliance; improves usability & value of data

GainSeeker Suite ensures compliance; improves usability & value of data

公司规模

1,000+

地区

America

国家

United States

产品

GainSeeker Suite

技术栈

Advanced Web Technologies

实施规模

Enterprise-wide Deployment

影响指标

Cost Savings
Customer Satisfaction
Productivity Improvements

技术

分析与建模 - 预测分析
应用基础设施与中间件 - 数据可视化
功能应用 - 远程监控系统

适用行业

汽车

适用功能

流程制造
质量保证

用例

预测性维护
过程控制与优化

服务

软件设计与工程服务
系统集成

关于客户

Hertzler Systems has been a leader in Statistical Process Control (SPC) software and Six Sigma for over twenty-five years. They provide the leading real-time data acquisition and analytics SPC software, the GainSeeker Suite. Hertzler Systems serves a diverse customer base, including BAE Systems, Crown Audio, McCormick & Company, Inc., Hormel Foods Corporation, Snyders of Hanover, Titleist & Footjoy, IDEX Corporation, and TaylorMade-Adidas Golf Worldwide. Their software and services enable clients to connect, collect, analyze, and visualize data, building a data infrastructure for making data-driven decisions. These capabilities help clients improve throughput and yield, improve cycle times, reduce costs and errors, and increase profitability.

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挑战

The Quality Manager at a privately-held metal fabrication company in the automotive and heavy equipment industry faced a critical issue. Customer and ISO procedures required the vendor to conduct periodic, destructive tests on finished products. However, inspection sheets were rarely filled in completely or accurately. Even when completed, the data was not accessible in a usable format. The inspection procedure was complex, requiring many steps, intermediate calculations, and conditional branching, making it comparable to a federal income tax form. The volume of data made it difficult to computerize, and reports often sat in a queue for six or seven weeks before being logged in a database. Reports to customers were often delayed and incomplete, rendering the data useless for process improvement. The manager envisioned a computerized system that would guide the operator through the inspection process, presenting on-screen forms identical to the printed forms the operators were used to seeing. This system aimed to eliminate math and transcription errors and speed up the process by having the operator enter data directly into a computer system.

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解决方案

Hertzler Systems developed a custom data collection system using advanced web technologies that automated and controlled the inspection process. The new system, developed and fully deployed in less than a week, guides the inspector through the process and eliminates data manipulation and calculation. Users check buttons on forms or type in measurement values, and the system calculates all other values and stores the data in a database for instant analysis and reporting. This computerized system presented on-screen forms identical to the printed forms the operators were used to seeing, eliminating math and transcription errors. The system sped up the process by having the operator enter data directly into a computer system, making the data instantly accessible for reports and analysis.

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运营影响