实例探究 > GainSeeker Suite: Corporate Standardization Pays Off

GainSeeker Suite: Corporate Standardization Pays Off

公司规模
Large Corporate
地区
  • America
国家
  • United States
产品
  • GainSeeker Suite
技术栈
  • Real-time Data Acquisition
  • Data Analysis
  • Process Monitoring
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
  • Waste Reduction
技术
  • 分析与建模 - 实时分析
  • 应用基础设施与中间件 - 数据交换与集成
  • 功能应用 - 制造执行系统 (MES)
适用行业
  • 包装
适用功能
  • 流程制造
  • 质量保证
用例
  • 机器状态监测
  • 预测性维护
  • 过程控制与优化
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Hertzler Systems has been providing seamless, accurate data acquisition solutions for over 30 years. Their customer base spans service, transactional, and manufacturing environments, including notable companies like Consolidated Biscuit Company, Darden Restaurants, Pactiv Inc., McCormick & Company, and Hormel Foods. Customers invest in Hertzler Systems' software and services because they offer a good return on investment. With Hertzler's assistance, clients can easily acquire data in any process, analyze it in real-time, and instantly notify process owners of process variations. These capabilities help clients reduce costs, cycle time, errors, and defects, while increasing profitability and customer satisfaction. These are the core competencies of Hertzler Systems.
挑战
A packaging manufacturer with dozens of manufacturing plants across North America faced the challenge of standardizing performance and driving continuous improvement across all facilities. The company operates in a highly competitive market characterized by slow or negative growth and razor-thin margins. To remain profitable, corporate leaders needed to optimize performance and quality while minimizing waste and defects. Ensuring customer satisfaction was also critical, requiring immediate identification and resolution of problems and consistent product quality across all plants. Corporate leaders envisioned a real-time data system to standardize these functions and enable a common language throughout the organization. This system would empower staff at all levels with timely, actionable data to efficiently monitor plant and employee performance and drive continuous improvement.
解决方案
Hertzler Systems provided the GainSeeker Suite®, which was deployed across all the manufacturer's facilities. The system has been in daily use for more than 20 years. GainSeeker Suite® offers real-time data acquisition, analysis, and process monitoring capabilities. It enables plant managers and their direct reports to make better decisions, driving up performance, quality, and profitability. The language of the control chart and real-time data in GainSeeker permeates the company's culture at all levels. Leaders who do not embrace the tool are underperforming and are being replaced. The system empowers staff at all levels with timely, actionable data, allowing them to efficiently monitor plant and employee performance and drive continuous improvement.
运营影响
  • Plants using GainSeeker demonstrate notably higher performance levels than those that do not.
  • Most plant managers and their direct reports use GainSeeker daily to make better decisions.
  • The real-time data in GainSeeker helps drive up performance, quality, and profitability.
  • The language of the control chart and real-time data permeates the company's culture at all levels.
  • Leaders who do not embrace the tool are underperforming and are being replaced.

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