实例探究 > Fabweld realise steady stream of improvements with less drain on resources

Fabweld realise steady stream of improvements with less drain on resources

公司规模
11-200
地区
  • Europe
国家
  • United Kingdom
产品
  • WinMan ERP
  • TruTops
  • Trumpf L3030 CNC laser cutting machine
技术栈
  • .NET
  • Microsoft Word
  • Microsoft Excel
  • Microsoft Outlook
  • Visio Professional
实施规模
  • Enterprise-wide Deployment
影响指标
  • Customer Satisfaction
  • Productivity Improvements
  • Waste Reduction
技术
  • 功能应用 - 企业资源规划系统 (ERP)
  • 功能应用 - 产品数据管理系统
  • 功能应用 - 远程监控系统
适用行业
  • 建筑与基础设施
  • 公用事业
适用功能
  • 质量保证
用例
  • 库存管理
  • 预测性维护
  • 过程控制与优化
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Fabweld Steel Products, founded in 1988 and based in Telford, specializes in the design and fabrication of anti-slip steel access covers, paviors, gratings, headwall grilles, trash screens, and ladders for drainage and water management. The company operates under ISO 9001 standards and serves a diverse range of clients, including public utilities, municipal authorities, housing associations, civil engineering contractors, works and warehouse managers, consulting engineers, architects, and merchants. With a business model that includes both make-to-order and make-to-stock products, Fabweld has established itself as a key player in the British manufacturing sector, particularly in the area of access covers for civilian and military airfields.
挑战
Fabweld Steel Products faced the challenge of maintaining high productivity and efficiency in a competitive market. With a significant portion of their business being make-to-order, they needed a system that could handle complex production planning and stock control. Additionally, they required a solution that could integrate various functions such as manufacturing, purchase orders, and customer relationship management to streamline operations and improve customer service.
解决方案
Fabweld implemented the WinMan ERP solution in January 2002, which has since become integral to their operations. The ERP system has facilitated a range of improvements, including the integration of manufacturing and purchase orders, and the use of an MRP system for production planning and stock control. This has allowed Fabweld to manage inventory levels more effectively, maximize capacity, and minimize waste. The system also updates all records overnight, ensuring that information is always current. Additionally, the WinMan ERP includes a Product Configurator that supports various configurations for laser-cut parts and block paviors, further streamlining the manufacturing process. The integration of CRM and SRM systems within WinMan has enhanced customer and supplier relationship management, allowing for better communication and more efficient customer service.
运营影响
  • The integration of manufacturing and purchase orders has streamlined operations, reducing the time and effort required for production planning and stock control.
  • The MRP system has improved inventory management, ensuring that components and subassemblies are reordered in a timely manner, thereby minimizing downtime and maximizing capacity.
  • The Product Configurator has simplified the manufacturing process for laser-cut parts and block paviors, allowing for more efficient production and better quality control.
  • The CRM and SRM systems have enhanced customer and supplier relationship management, improving communication and reducing duplication of effort.
  • The .NET integration has enabled seamless interoperability between different programming languages and software applications, improving the speed and accuracy of information and service to customers.
数量效益
  • Finding a return-on-investment as early as the first year.
  • Over 15 years of continuous improvements in manufacturing productivity, administrative efficiency, and customer service.
  • 60% of Fabweld’s turnover comprises make-to-order, 40% make-to-stock.

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