Case Studies > Fabweld realise steady stream of improvements with less drain on resources

Fabweld realise steady stream of improvements with less drain on resources

Company Size
11-200
Region
  • Europe
Country
  • United Kingdom
Product
  • WinMan ERP
  • TruTops
  • Trumpf L3030 CNC laser cutting machine
Tech Stack
  • .NET
  • Microsoft Word
  • Microsoft Excel
  • Microsoft Outlook
  • Visio Professional
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Customer Satisfaction
  • Productivity Improvements
  • Waste Reduction
Technology Category
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
  • Functional Applications - Product Data Management Systems
  • Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
  • Construction & Infrastructure
  • Utilities
Applicable Functions
  • Quality Assurance
Use Cases
  • Inventory Management
  • Predictive Maintenance
  • Process Control & Optimization
Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Fabweld Steel Products, founded in 1988 and based in Telford, specializes in the design and fabrication of anti-slip steel access covers, paviors, gratings, headwall grilles, trash screens, and ladders for drainage and water management. The company operates under ISO 9001 standards and serves a diverse range of clients, including public utilities, municipal authorities, housing associations, civil engineering contractors, works and warehouse managers, consulting engineers, architects, and merchants. With a business model that includes both make-to-order and make-to-stock products, Fabweld has established itself as a key player in the British manufacturing sector, particularly in the area of access covers for civilian and military airfields.
The Challenge
Fabweld Steel Products faced the challenge of maintaining high productivity and efficiency in a competitive market. With a significant portion of their business being make-to-order, they needed a system that could handle complex production planning and stock control. Additionally, they required a solution that could integrate various functions such as manufacturing, purchase orders, and customer relationship management to streamline operations and improve customer service.
The Solution
Fabweld implemented the WinMan ERP solution in January 2002, which has since become integral to their operations. The ERP system has facilitated a range of improvements, including the integration of manufacturing and purchase orders, and the use of an MRP system for production planning and stock control. This has allowed Fabweld to manage inventory levels more effectively, maximize capacity, and minimize waste. The system also updates all records overnight, ensuring that information is always current. Additionally, the WinMan ERP includes a Product Configurator that supports various configurations for laser-cut parts and block paviors, further streamlining the manufacturing process. The integration of CRM and SRM systems within WinMan has enhanced customer and supplier relationship management, allowing for better communication and more efficient customer service.
Operational Impact
  • The integration of manufacturing and purchase orders has streamlined operations, reducing the time and effort required for production planning and stock control.
  • The MRP system has improved inventory management, ensuring that components and subassemblies are reordered in a timely manner, thereby minimizing downtime and maximizing capacity.
  • The Product Configurator has simplified the manufacturing process for laser-cut parts and block paviors, allowing for more efficient production and better quality control.
  • The CRM and SRM systems have enhanced customer and supplier relationship management, improving communication and reducing duplication of effort.
  • The .NET integration has enabled seamless interoperability between different programming languages and software applications, improving the speed and accuracy of information and service to customers.
Quantitative Benefit
  • Finding a return-on-investment as early as the first year.
  • Over 15 years of continuous improvements in manufacturing productivity, administrative efficiency, and customer service.
  • 60% of Fabweld’s turnover comprises make-to-order, 40% make-to-stock.

Case Study missing?

Start adding your own!

Register with your work email and create a new case study profile for your business.

Add New Record

Related Case Studies.

Contact us

Let's talk!
* Required
* Required
* Required
* Invalid email address
By submitting this form, you agree that IoT ONE may contact you with insights and marketing messaging.
No thanks, I don't want to receive any marketing emails from IoT ONE.
Submit

Thank you for your message!
We will contact you soon.