实例探究 > Case Study – STIR Foods, LLC

Case Study – STIR Foods, LLC

公司规模
11-200
地区
  • America
国家
  • United States
产品
  • ProcessPro ERP
技术栈
  • ERP
实施规模
  • Enterprise-wide Deployment
影响指标
  • Customer Satisfaction
  • Productivity Improvements
技术
  • 功能应用 - 企业资源规划系统 (ERP)
适用行业
  • 食品与饮料
适用功能
  • 质量保证
用例
  • 库存管理
服务
  • 系统集成
关于客户
STIR Foods, LLC (STIR) creates quality soups, stews, chilis, sauces, salsas, fillings, gravies, marinades, dressings, dips, spices and blends. It’s Hazard Analysis and Critical Control Points compliant and USDA-inspected facility features superior culinary operations and quality controls to ensure both consistent product quality as well as exceptional product safety. STIR is annually rated “excellent” by an independent third party food safety audit. STIR is a made-to-order facility and with ProcessPro’s Material Requirements Planning (MRP) they’ve been able to properly manage all of their raw materials and receive them in a timely manner.
挑战
STIR Foods, LLC (STIR) was an emerging start-up in 2005. They foresaw the potential growth their business could have and wanted to guarantee they were set up for success. Instead of starting with Microsoft® Excel and then transferring data into an ERP system, they decided to bypass other introductory forms of tracking and immediately start with ProcessPro’s ERP solution. They sought a fully integrated ERP solution they could easily implement with little to no customizations. They implemented ProcessPro even before they had their first order, and then began to internally structure according to how the software was setup vs. creating numerous software modifications to match their processes.
解决方案
STIR implemented ProcessPro’s ERP solution even before they had their first order, and then began to internally structure according to how the software was setup vs. creating numerous software modifications to match their processes. Today, they are still customization/modification free, utilizing all aspects of ProcessPro. ProcessPro automatically tracks inventory balances, serial numbers, lots and product line information. New orders are sent to production within minutes of the order being placed and all of STIR’s balances are updated in real time for up-to-the-minute, onscreen access. ProcessPro provides complete lot traceability for incoming raw materials, quarantined inventory, finished products and outgoing shipments.
运营影响
  • STIR received an excellent rating with their overall score results finishing at 96.3%. More specifically, STIR Foods earned an incredible 96.7% in the Quality Systems component of the audit.
  • STIR is a made-to-order facility and with ProcessPro’s Material Requirements Planning (MRP) they’ve been able to properly manage all of their raw materials and receive them in a timely manner.
  • STIR required the ability to track lot numbers for raw materials and finished goods in addition to vendor lot numbers. ProcessPro provides complete lot traceability for incoming raw materials, quarantined inventory, finished products and outgoing shipments.
  • STIR is in the process of implementing Advanced Scheduler for a flexible scheduling solution that can handle different machines, sizes of production, etc. ProcessPro’s Advanced Scheduler feature will allot STIR to schedule a batch for multiple days and multiple routes, and provide them an opportunity to reduce work flow and shipping errors.
数量效益
  • STIR received an excellent rating with their overall score results finishing at 96.3%
  • STIR Foods earned an incredible 96.7% in the Quality Systems component of the audit
  • When the auditor conducted a mock recall on a sauce product, 100% of the product was accounted for in 13 minutes. The minimum requirement for recalling a product is two hours

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