Cabot Improves Quality by 30% and Reduces Variability With Global Manufacturing Execution System
公司规模
1,000+
国家
- Worldwide
产品
- Aspen InfoPlus.21
技术栈
- Manufacturing Execution System (MES)
实施规模
- Enterprise-wide Deployment
影响指标
- Customer Satisfaction
- Productivity Improvements
技术
- 功能应用 - 制造执行系统 (MES)
适用行业
- 化学品
适用功能
- 离散制造
- 质量保证
用例
- 自动化制造系统
服务
- 系统集成
关于客户
Cabot is a global specialty chemicals company that operates 39 manufacturing plants across 19 countries. The company is committed to delivering high-quality products and maintaining manufacturing excellence, which are key to its business success. As the company globalized, it saw opportunities for improvement, including sharing production recipes and providing visibility of production metrics across sites. However, this required rapid and accurate integration of global manufacturing data with their enterprise systems. To facilitate better decisions, Cabot needed a robust manufacturing execution system (MES) to drive improved product quality.
挑战
Cabot, a global specialty chemicals company, operates 39 manufacturing plants across 19 countries. The globalization of Cabot’s business posed a significant challenge for the manufacturing function. Independent site-based groups needed to transform into an integrated global organization. Access to information from different sources — including manufacturing, the supply chain and financial systems — was vital to make better, faster business decisions. An MES could help with the transformation by integrating and visualizing information across the enterprise. To help overcome the challenge and realize the business potential, Cabot launched an MES visioning process to define the direction and business advantages for their manufacturing systems.
解决方案
Cabot standardized on Aspen InfoPlus.21 as its MES across all 39 manufacturing sites. The solution’s flexibility, level of integration and services-oriented architecture are key to successful enterprise-wide deployment and the ability to share data and applications. Aspen InfoPlus.21 allowed Cabot to implement the solution to their specific business context and standardize on a common structure for every site. An important aspect of Cabot’s solution was the ability to roll up site information across the enterprise to top-level corporate views, facilitating the sharing of best practices across all sites. Over time, Cabot has used its MES foundation to create an enterprise performance management network across their plants. The network has grown to include AspenTech advanced process control and production scheduling solutions and additional applications involving recipe management, grade changes, emissions reporting, dryer controls, manufacturing process compliance, product and process metrics, lab data and ERP systems.
运营影响
数量效益
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