Blending the Right Reasons with GainSeeker Suite® to make a Sensible Investment
公司规模
Large Corporate
地区
- America
国家
- United States
产品
- GainSeeker Suite
技术栈
- PLC
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Productivity Improvements
- Customer Satisfaction
技术
- 功能应用 - 远程监控系统
- 分析与建模 - 实时分析
适用行业
- 消费品
- 包装
适用功能
- 质量保证
- 流程制造
用例
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
关于客户
Hertzler Systems has been providing seamless, accurate data acquisition solutions for over 30 years. They serve a diverse customer base in service, transactional, and manufacturing environments, including notable companies like Consolidated Biscuit Company, Darden Restaurants, Pactiv Inc., McCormick & Company, and Hormel Foods. Their customers invest in Hertzler's software and services to easily acquire data in any process, analyze it in real-time, and instantly notify process owners of process variations. These capabilities help clients reduce costs, cycle time, errors, and defects, while increasing profitability and customer service. Hertzler Systems' core competencies lie in delivering these data-driven solutions.
挑战
The quality manager for a consumer goods packaging company faced a critical issue due to recent automation of the ingredient mixing process. While automation increased first pass yield, line efficiency, and throughput, it eliminated the meticulous records previously kept by inspectors. This posed a challenge in ensuring quality data to support federal regulations, especially for long-term stability of the consumer product. The quality team envisioned software that would automatically collect data from the PLCs controlling the flow meters, providing accurate inspection documentation to satisfy federal regulators in the event of a product recall.
解决方案
Hertzler Systems provided the GainSeeker Suite, which turned detailed PLC data into actionable intelligence for each fill cycle. This software automatically collected data from the PLCs controlling the three flow meters that fed ingredients into the mix. The real-time data collection allowed key stakeholders to receive immediate alarms if there were changes in the ingredient mix, giving engineers time to proactively prevent problems. The solution also provided accurate inspection documentation that was easily identifiable and retrievable, satisfying federal regulators in the event of a product recall. This automated system ensured that the quality manager had the necessary data to maintain compliance and improve operational efficiency.
运营影响
数量效益
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