旭化成塑料北美公司利用 eMaint X5 和 Power BI 增强维护管理
技术
- 应用基础设施与中间件 - 数据可视化
- 功能应用 - 计算机化维护管理系统 (CMMS)
适用行业
- 汽车
- 塑料
适用功能
- 设施管理
- 维护
用例
- 机器状态监测
- 资产跟踪
服务
- 系统集成
关于客户
旭化成北美塑料公司总部位于密歇根州福勒维尔，是一家领先的塑料混炼商，为汽车制造、医疗保健和其他行业生产塑料颗粒。路上的大多数汽车都采用塑料材质。该公司拥有多个设施并管理着约 2,000 项资产。该公司十多年前开始使用 eMaint，有 45 名员工使用 eMaint X5，其中包括维护技术人员和实验室工作人员。该公司的客户依靠它们来可靠地交付塑料颗粒，并需要确保设备得到正确维护，并在出现故障时保留关键备件。
挑战
旭化成北美塑料公司是一家领先的塑料混炼商，在管理密歇根州福勒维尔和阿拉巴马州雅典的多个工厂的预防性维护方面面临着多项挑战。该公司必须管理大约 2,000 项资产，包括挤出机、喂料机、料斗和工厂支持设备。工厂支持设备至关重要，因为它为多条生产线提供服务，其停机可能会导致多条生产线停顿。该公司需要一套计算机化维护管理系统 (CMMS)，可以在一个系统上无缝管理多个工厂。另一个挑战是客户审核。 Asahi Kasei 的客户需要确保设备得到正确维护，并且在发生故障时能够提供关键备件。该公司正在寻找一种更简化的铅笔和纸张替代品来管理其设备的预防性维护。
解决方案
Asahi Kasei Plastics North America 采用了 eMaint X5，这是一种 CMMS 解决方案，使他们能够在一个系统上管理多个工厂。该解决方案通过集中的仪表板和报告为内部和外部利益相关者提供可见性和透明度，帮助团队顺利完成预防性维护任务。该公司主要使用 eMaint 来跟踪工作订单和完成报告，以及库存的季度周期盘点，以确保其实际现有库存匹配。实验室技术人员还使用它来以正确的频率维护校准任务。该公司将 eMaint 与其现有的软件系统和工具集成，包括 Microsoft 的数据可视化工具 Power BI。借助 Power BI 和 eMaint，团队可以审查工作订单完成率、比较整个团队和单个技术人员级别的指标，并审查后期指标和停机时间。
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Plastic Spoons Case study: Injection Moulding
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Monitoring of Pressure Pumps in Automotive Industry
A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.
