Optimized Technologies Inc. > 实例探究 > 基于AI/ML的钢坯监控解决方案

基于AI/ML的钢坯监控解决方案

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 AI/ML based Billet Monitoring Solution - IoT ONE Case Study
适用行业
  • 汽车
挑战

人工监控炽热的钢坯并比较其精确参数非常困难

该系统的优点是它消除了人为努力,从而能够正确识别制造错误

因此,整个系统需要以数字化方式操作,尽量减少人为干预,以使用 AI/ML 简化整个过程的运行,此外,必须在硬件边缘为整个系统提供关键保护。​

解决方案

所提供系统的概述如图所示。执行上述测量的拟议系统应包括以下内容:

基于视觉的宽度、高度和菱形度测量系统。

用于测量垂直弯曲、水平弯曲和长度的激光传感器。

用于测量位移的激光传感器。

运动系统具有约13M的行程,用于激光传感器的定位。

MS/AL 框架安装运动系统和传感器。

MS 代表用于地面安装框架的安装。

用于测量截面尺寸(高度、宽度)的传感器和系统。

系统计算机、控制面板、定制应用软件。

自动生成测试报告。

与业主网络的数据通信。

数量效益
  • Width, Height Rhomboidity shall be measured at one End of Red-Hot Billet shall be measured through Non-Contact Type Vision Based Automatic Measurement System.

    One Non-Contact Type Laser Sensor shall be used for Measurement of Vertical Bend, Horizontal Bend and Length Red Hot Billets.

    Laser Sensor shall be Mounted on Instrument Plate of Linear Motion System having a Travel distance of about 13 M.

    One Non-Contact Type Laser Sensor shall be used position feedback of Instrument Plate.

    Motion System shall be fitted on a rigid precise aluminum Frame.

    Motion System Frame shall be installed on the ground on MS Support Structure.

    Laser Sensor shall be moved horizontally along full Billet full length of Billet to measure Vertical Bend, Horizontal Bend and Length of Billets.

    Accuracy of measurement shall be about 1 mm

    System for measurement Billet Cross Section dimensions shall be installed towards one end of Ends of Billet. It will measure Billet Width, Billet Height and shall calculate Rhomboidity parameters. Accuracy of measurement shall be 1mm.

    OTI system shall also calculate volume and weight of the Billets based on the density parameter and empirical formula given by Client.

    Motion Control System, Measurement System and Sensors shall house in protected enclosure having suitable air / water / cooling arrangement.

    The system shall have user friendly GUI.

    Test Report shall be available as per client format and shall be stored on System Computer.

    Historical Data can be retrieved based on various search criteria like date, PO, Operator, shift, Customer, batch number, barcode etc.

    System shall be provided with adequate thermal protection to work reliably in hot surrounding environment up to at 80 Dec C.

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