Case Studies > Why WinMan is an essential tool in our success toolkit

Why WinMan is an essential tool in our success toolkit

Customer Company Size
Large Corporate
Region
  • Europe
Country
  • United Kingdom
  • India
Product
  • WinMan
Tech Stack
  • ERP Systems
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Productivity Improvements
  • Customer Satisfaction
  • Waste Reduction
Technology Category
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
Applicable Industries
  • Automotive
Applicable Functions
  • Business Operation
  • Quality Assurance
Use Cases
  • Inventory Management
  • Supply Chain Visibility
  • Process Control & Optimization
Services
  • System Integration
  • Training
About The Customer
The Magal group of companies has been a leader in automotive engineering for over 50 years. Known for its aggressive business growth, Magal consistently acquires and transforms struggling companies into highly efficient and competitive entities. The company operates in a Lean manufacturing environment and has successfully implemented the WinMan ERP system across its various entities, including AP Drivelines and Western Thomson Plastics. Magal's success is attributed to its modern management techniques, lean practices, and state-of-the-art technology.
The Challenge
Magal Engineering faced the challenge of rapidly implementing a new ERP system across its various companies while maintaining business performance. The company needed to transform ailing companies into efficient entities quickly, without disrupting daily operations. For instance, Western Thomson Plastics was in a poor trading relationship with its principal customer, necessitating a swift yet minimally disruptive ERP implementation.
The Solution
Magal Engineering chose WinMan as its ERP system due to its ability to be implemented quickly and efficiently in a Lean manufacturing environment. The system's design, which mirrors real-world Lean practices, allows for accurate stock level management and intuitive use. This reduces implementation time and builds user confidence in the system. WinMan's versatility, including its ability to handle both backward and forward flushing and use electronic Kanbans, further supports its rapid deployment. The system also extends Lean practices into the supply chain through EDI links and consignment stock management, enhancing supplier relationships and reducing waste.
Operational Impact
  • WinMan's quick implementation capabilities allowed Magal to transform ailing companies into efficient entities without disrupting daily operations.
  • The system's design, which mirrors real-world Lean practices, ensures accurate stock level management and builds user confidence.
  • WinMan's versatility in handling both backward and forward flushing and using electronic Kanbans supports its rapid deployment.
  • The system extends Lean practices into the supply chain through EDI links and consignment stock management, enhancing supplier relationships and reducing waste.
  • WinMan has remained the ERP system of choice for Magal for over five years and is set to be implemented in MagalTech, India.
Quantitative Benefit
  • Implemented ERP system in a matter of weeks.
  • Over 30,000 part numbers managed with more than 3,000 Kanbans in operation.
  • Reduced the number of suppliers, enhancing supplier relationships and reducing waste.

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