Case Studies > From Waste To Fuel: Accelerating Synthetic Biology to reduce human carbon footprint

From Waste To Fuel: Accelerating Synthetic Biology to reduce human carbon footprint

Company Size
200-1,000
Region
  • America
  • Asia
  • Europe
Country
  • China
  • India
  • United States
Product
  • TeselaGen Platform
  • TeselaGen AI-enabled Platform
  • TeselaGen Lab Automation
Tech Stack
  • Machine Learning
  • Synthetic Biology
  • High-throughput Experimentation
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Digital Expertise
  • Innovation Output
  • Productivity Improvements
Technology Category
  • Analytics & Modeling - Machine Learning
  • Functional Applications - Remote Monitoring & Control Systems
  • Platform as a Service (PaaS) - Application Development Platforms
Applicable Industries
  • Chemicals
  • Renewable Energy
  • Utilities
Applicable Functions
  • Business Operation
  • Product Research & Development
  • Quality Assurance
Use Cases
  • Predictive Maintenance
  • Process Control & Optimization
  • Remote Asset Management
Services
  • Data Science Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Founded in New Zealand in 2005, LanzaTech is now based in Illinois, USA, and employs more than 200 people, with locations in China, India, and Europe. LanzaTech is a global leader in gas fermentation, making sustainable fuels and chemicals via biological conversion of waste carbon emissions, including industrial off-gases, syngas generated from any biomass resource (e.g., municipal solid waste), organic industrial waste, and agricultural waste. LanzaTech’s expertise in fermentation scale-up, reactor design, machine learning, and synthetic biology has enabled the company to commercialize its recycling process and demonstrate the production of over 100 different chemicals. With global investors and partners, LanzaTech has a pipeline of commercial projects around the world and is working across the supply chain to provide novel circular solutions to mitigate carbon by producing consumer goods that would otherwise come from fresh fossil resources.
The Challenge
Lanzatech was manually creating instructions for lab-automation equipment, which is a difficult, error-prone, and time-consuming process. They needed to develop an in-house BioDesign system for DNA assembly, workflow automation, and data management. Additionally, they faced challenges in implementing high-throughput experimentation and developing complex genetic designs. Integration with other platforms and systems that Lanzatech was using was also a significant challenge.
The Solution
LanzaTech adopted the TeselaGen platform to address their challenges. TeselaGen provided an AI-enabled platform that improved and accelerated the success rate of complex designs. The platform allowed for the creation of over 1000 combinatorial DNA assembly designs, compared to the limit of around 10 when done manually. TeselaGen’s platform also integrated seamlessly with LanzaTech’s existing software and workflows, streamlining the lab-automation process. The platform offered features such as automated worklist generation, automated report generation, and automated workflow execution, which significantly reduced the time and errors associated with manual processes. Additionally, TeselaGen’s platform supported high-throughput experimentation and complex genetic designs, enabling LanzaTech to enhance their R&D capabilities.
Operational Impact
  • 100% user adoption of the TeselaGen platform by the LanzaTech team.
  • LanzaTech was able to easily integrate TeselaGen with their present software and workflows.
  • TeselaGen’s AI-enabled platform improved and accelerated the success rate of complex designs.
  • TeselaGen enhanced LanzaTech’s capacity to create 1000+ combinatorial DNA assembly designs, compared to the limit of ~10s when done manually.
  • Integrated and streamlined the lab-automation workflow through the TeselaGen platform.
Quantitative Benefit
  • 100% user adoption of the TeselaGen platform.
  • Capacity to create 1000+ combinatorial DNA assembly designs.

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