Trek Bikes Pave the Road to Cycling Excellence
公司规模
1,000+
地区
- America
国家
- United States
产品
- InfinityQS ProFicient
- OCLV Carbon Fiber
技术栈
- Statistical Process Control (SPC)
- Barcode Readers
- Direct Gauge Inputs
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 分析与建模 - 预测分析
- 应用基础设施与中间件 - 数据交换与集成
- 功能应用 - 制造执行系统 (MES)
适用行业
- 消费品
- 特种车辆
适用功能
- 质量保证
用例
- 机器状态监测
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
关于客户
Trek Bicycle Corporation is a global leader in bicycle design and manufacturing with their headquarters based in Waterloo, Wisconsin. From the original hand-built steel touring frames introduced in 1976 to the revolutionary OCLV carbon fiber first introduced in 1992, Trek’s passion for innovation, quality, and performance leads the industry with next-generation technology and thinking. With a record seven consecutive Tour de France titles, six straight 24-hour World Solo Mountain Bike Championships, and countless other professional wins, Trek enjoys a rich tradition of victory in the world’s premier cycling events.
挑战
Trek needed a way to quickly and reliably monitor weights in the OCLV carbon molding area. There was no effective system in place to do so, and Trek was looking to automate this function. Though weight data was already being collected in the carbon molding area, they needed to implement a paperless system to help the operators respond in real time to out-of-control signals. Improving Trek’s use of SPC in the OCLV molding area was another way of ensuring their 'Best in Class' status as a bicycle manufacturer. In the aluminum machining area, measurements were being recorded with a pencil and paper, and there was no electronic repository for storing these records. Calculating control limits and periodically checking the process capability were time-consuming and tedious.
解决方案
Using InfinityQS® ProFicient™ for real-time Statistical Process Control (SPC), Trek was able to automate their quality control procedures. Using bar code readers, Trek can now instantaneously track weight data and identify any issues in the molding area. In the machining area, basic checks such as machined IDs, offsets, and widths are monitored with ease. Using ProFicient, operators enjoy the benefits of fast data entry using the barcode readers and direct gauge inputs. Analyzing the data in real time allows them to separate the special causes from the common cause variation and to have the operators react only when special cause variation is present. The real-time analysis ensures that the bikes meet Trek’s quality standards and will perform optimally to meet customer expectations for lightweight frames.
运营影响
数量效益
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