Quad/Graphics Partners with Westfalia Technologies for Lomira Storage Project
公司规模
Large Corporate
地区
- America
国家
- United States
产品
- High Density Storage System
- Storage Retrieval Machines (SRMs)
- Conveyor Systems
技术栈
- Automated Storage and Retrieval Systems (AS/RS)
- Warehouse Management Systems (WMS)
- Robotic Palletizing Systems
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Customer Satisfaction
- Cost Savings
技术
- 功能应用 - 仓库管理系统 (WMS)
- 自动化与控制 - 自动化与过程控制系统
适用功能
- 仓库和库存管理
- 物流运输
用例
- 仓库自动化
- 库存管理
- 预测性维护
服务
- 系统集成
- 硬件设计与工程服务
- 软件设计与工程服务
关于客户
Quad/Graphics is a leading commercial printing company based in Wisconsin, USA. It is the largest privately held commercial printer in the world, known for its high-quality printing services. The company operates multiple facilities and serves a diverse range of clients, including publishers, catalogers, and retailers. Quad/Graphics is committed to innovation and efficiency, continually seeking ways to improve its production processes and meet the evolving needs of its customers. The Lomira facility, one of its key locations, plays a crucial role in the company's operations, handling a significant volume of printing and storage tasks.
挑战
Quad/Graphics, the largest privately held commercial printer in the world, faced a significant challenge in optimizing its storage and retrieval processes at its Lomira, Wisconsin facility. The facility needed to store three different styles of pallets—plastic USPS, plastic 9-block, and a wooden internal pallet—without the need for slave pallets. The existing storage system was not efficient enough to handle the high volume and variety of pallets, leading to delays and inefficiencies in production. The company required a solution that could streamline and expedite production by making work-in-process more readily accessible. Additionally, the solution needed to be scalable and flexible to meet the company's long-term needs.
解决方案
Quad/Graphics partnered with Westfalia Technologies to design, construct, and install a high-density automated storage system at its Lomira facility. The new system features 42,005 pallet positions and measures 776 feet long, 92 feet wide, and 107 feet high. It includes four storage retrieval machines (SRMs) and 1,600 linear feet of conveyors. The system is designed to store three different styles of pallets without the need for slave pallets. Two SRMs are installed in each aisle, effectively cutting the travel distance of the cranes in half. This design, coupled with center-stationed in-feed and out-feed conveyors, ensures extremely high throughput rates. The high-density storage system is expected to streamline and expedite production by making work-in-process more readily accessible. Westfalia Technologies, known for its quality, flexibility, and dependability, has installed similar systems worldwide, making them a trusted partner for this project.
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