实例探究 > Petrochemical Production Facility Drives Value and Maximizes Return with Non-linear APC

Petrochemical Production Facility Drives Value and Maximizes Return with Non-linear APC

公司规模
Large Corporate
地区
  • Asia
国家
  • Thailand
产品
  • Aspen Non-linear Controller
  • Polymer Inferential Properties
  • Recipe Management
  • Process Sequencer
  • APC Performance Monitoring
技术栈
  • Non-linear Advanced Process Control (APC) software
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Revenue Growth
技术
  • 应用基础设施与中间件 - API 集成与管理
适用行业
  • 化学品
适用功能
  • 流程制造
用例
  • 过程控制与优化
  • 质量预测分析
服务
  • 系统集成
  • 软件设计与工程服务
关于客户
The Siam Cement Group (SCG) is the second largest company in Thailand, manufacturing and supplying a full range of petrochemical products: upstream, intermediate, and downstream petrochemicals. The focus of this project was on the downstream petrochemical production lines of Thai Polyethylene Co., Ltd. & Thai Polypropylene Co., Ltd. These facilities produce a wide range of polyethylene, polypropylene, and high-value added products. SCG sought to enhance existing production capabilities by implementing innovative non-linear APC software from AspenTech.
挑战
The Siam Cement Group (SCG), the second largest company in Thailand, sought to enhance its existing production capabilities by implementing innovative non-linear Advanced Process Control (APC) software. The focus of this project was on the downstream petrochemical production lines of Thai Polyethylene Co., Ltd. & Thai Polypropylene Co., Ltd. These facilities produce a wide range of polyethylene, polypropylene, and high-value added products. The challenge was to drive enterprise value and maximize return on assets with non-linear APC and enable engineers to gain proficiency and extend APC applications across multiple polyolefin manufacturing units.
解决方案
A standardized APC design was applied to all major units to utilize a collaborative implementation scheme to maximize knowledge transfer and replicate success in future developments. The software suite included Aspen Non-linear Controller, Polymer Inferential Properties, Recipe Management, Process Sequencer, and APC Performance Monitoring. SCG staff was intimately involved during development and commissioning, enabling engineers to obtain the skills required to design, maintain, and modify the APC controller when a process changes or new products are developed.
运营影响
  • The variation in key reaction parameters was reduced significantly, resulting in improvement of process stability and product quality.
  • A reduction in production costs and an increase in profits ensued.
  • Collaborative implementation with AspenTech professionals encouraged knowledge transfer, leaving SCG engineers with the skills required to apply technology to other units in the plant.
  • SCG has started developing and commissioning additional transition strategies, utilizing the same implementation methodology and product solution template for the remaining polymer grade transitions.
数量效益
  • The standard deviation of H2/olefins in the gas phase reactor was reduced by 88.55%.
  • The production rate was increased by 5% on average for all grades.

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