实例探究 > Not Sitting Still

Not Sitting Still

公司规模
Mid-size Company
地区
  • America
国家
  • United States
产品
  • Raymond® Model 4250 stand-up counterbalanced electric lift trucks
  • Raymond Swing-Reach® trucks
  • Raymond Model 8400 pallet trucks
  • Raymond Model 7400 Reach-Fork® truck
  • Raymond walkie stacker
技术栈
  • Enterprise Resource Planning (ERP) system
  • Automated conveyors
  • Sophisticated order-picking system
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Customer Satisfaction
技术
  • 功能应用 - 企业资源规划系统 (ERP)
  • 功能应用 - 仓库管理系统 (WMS)
  • 自动化与控制 - 自动化与过程控制系统
适用功能
  • 仓库和库存管理
  • 物流运输
用例
  • 仓库自动化
  • 库存管理
  • 过程控制与优化
服务
  • 系统集成
  • 硬件设计与工程服务
关于客户
9 to 5 Seating specializes in the design and manufacture of office seating for a diverse range of customers, including major companies, schools, hospitals, and small businesses. The company offers a wide selection of product designs and upholstery materials through a combination of global and domestic production. All products are made to order and ship within 48 hours. The company is committed to increasing production capacity and efficiency, which led to the collaboration with Raymond Handling Solutions for the new facility.
挑战
In building a new warehouse and production facility, 9 to 5 Seating aimed to create capacity to quadruple production in a new production and warehouse facility that is LEED Gold® certified. The company needed an innovative material handling scheme to achieve this goal. The challenge was to design a system that could handle increased production while maintaining efficiency and reducing the number of touches per product. The company partnered with Raymond Handling Solutions to design and implement the new facility, leveraging their expertise in storage and material handling.
解决方案
Raymond Handling Solutions, a Sales and Service Center of The Raymond Corporation, designed a U-shaped material flow for the new facility. The system includes automated conveyors, a sophisticated order-picking system, and a very narrow aisle (VNA) raw material storage system. The circulation consists of lift trucks receiving incoming raw materials and components, feeding the VNA racking system, delivering components to the pick module, and moving finished goods to shipping. The handling process interfaces with the Enterprise Resource Planning (ERP) system, allowing company personnel to track the status of orders from assembly through shipping. The system also includes Raymond® Model 4250 stand-up counterbalanced electric lift trucks, Raymond Swing-Reach® trucks, Raymond Model 8400 pallet trucks, and Raymond Model 7400 Reach-Fork® trucks.
运营影响
  • The new handling process has increased productivity by more than 40% compared to the previous facility.
  • The number of handling touches per product has been reduced by about four.
  • The system allows for efficient tracking of orders from assembly through shipping.
  • The U-shaped material flow design optimizes the movement of raw materials and finished goods.
  • The collaboration with Raymond Handling Solutions provided a one-stop solution for the design and implementation of the new facility.
数量效益
  • Increased productivity by more than 40%.
  • Reduced the number of handling touches per product by about four.

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