使用 MES/MOM 控制的装配工具最大限度地防止制造中的错误
技术
- 功能应用 - 企业资源规划系统 (ERP)
- 功能应用 - 制造执行系统 (MES)
适用行业
- 设备与机械
适用功能
- 离散制造
用例
- 过程控制与优化
客户
卡特彼勒公司
关于客户
卡特彼勒公司
挑战
本文档总结了一家领先的重型机械制造商实施和标准化的防错解决方案，以大大减少由于传动系统中螺栓紧固不当导致的产品缺陷。装配线工人使用称为拧紧机的电动装配工具将螺栓紧固到预定的扭矩测量值。他们决定实施制造执行系统 (MES) 或制造运营管理 (MOM) 软件来“监控”和“控制”装配工具和生产线工人流程的所有方面，通过减少螺栓连接故障和保修索赔，产生了前所未有的结果。 94%。
解决方案
解决方案是集成制造执行系统，以便对装配线上的所有流程进行防错，无论是工具、设备还是人工。此外，该系统促成了范式转变，即“全面问责”文化在客户的制造业务中诞生。 PINpoint MES/MOM 为客户提供了一个基于网络的“可配置”车间管理系统，具有集成制造优化功能的附加值。 MES/MOM 填补了客户的企业资源规划 (ERP) 系统与装配线上的流程本身之间的空白。凭借“监控”和“控制”装配线流程的能力，MES/MOM 确保没有一丁点信息或行动下落不明。反过来，记录的过程历史可用于查询数据并输出有价值的制造报告，这些报告用于进一步优化其制造过程。关于螺栓连接故障的具体物理问题，MES/MOM 提供了对电动工具本身的完全控制，如果不满足安装参数，则具有“锁定”工具的能力。锁紧螺母扳手消除了生产线工人试图通过有缺陷的零件的任何机会。
收集的数据
Cycle Times, Downtime, Fault Detection, Job Scheduling, Production Efficiency
运营影响
数量效益
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