快速消费品案例研究 - CPG 生产线监控
技术
- 分析与建模 - 边缘分析
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据可视化
- 自动化与控制 - 分布式控制系统
- 自动化与控制 - 监督控制和数据采集 (SCADA)
- 功能应用 - 远程监控系统
- 基础设施即服务 (IaaS) - 其他
- 网络与连接 - 网关
- 网络与连接 - 无线局域网
- 平台即服务 (PaaS) - 应用开发平台
- 平台即服务 (PaaS) - 数据管理平台
适用行业
- 消费品
适用功能
- 离散制造
用例
- 机器状态监测
- 根因分析与诊断
客户
未公开
关于客户
全球 CPG 领导者
挑战
领先的 CPG 公司经营着多个仓库，大多靠近最后一个配送点（大型零售商）。在这些设施中，各种类别的产品都被包装在特定的交付或展示纸箱中。由于大多数 CPG 业务由高产量和低利润组成，优化每项运营和有效利用资源增加了利润率。这些仓库的关键问题是无法了解机器故障或闲置时间的原因，从而延迟交货。日出会议会导致延迟或质量等交付问题的事后分析。客户希望实施实时生产线监控和警报系统，以控制停机问题并实施改进措施。
解决方案
由于包装线携带各种新旧机器，许多机器并非旨在共享数据。该解决方案需要改造硬件和定制仪表板，以可视化多条生产线和机器。 Altizon 与硬件合作伙伴一起设计了一个集成的物联网解决方案。它在封箱机、包装机和盒子打印机上部署了高质量的无线物体检测传感器，以捕获实时操作脉冲。 24/7 实时机器数据位于
Datonis Edge 帮助分析设备故障并生成警报。汇总数据在 Datonis IoT 云中进行处理，以分析生产线吞吐量并提供定制的可视化和 BI 报告。包含机器空闲时间、故障原因代码和整体生产力/OEE 数据的商业智能报告帮助管理层更好地规划和解决问题。
收集的数据
Asset Performance, Asset Utilization, Fault Detection, Idle Time, Operation Performance
运营影响
数量效益
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