Schneider Electric > 实例探究 > Delivering safety and reliability with a climate-smart solution

Delivering safety and reliability with a climate-smart solution

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公司规模
1,000+
地区
  • Asia
国家
  • Indonesia
产品
  • EcoStruxure Machine Advisor
  • AVEVA Edge
  • AVEVA Connect
技术栈
  • IoT
  • Cloud-based control
  • Remote Monitoring
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Energy Saving
  • Productivity Improvements
技术
  • 分析与建模 - 实时分析
  • 平台即服务 (PaaS) - 连接平台
  • 平台即服务 (PaaS) - 设备管理平台
适用行业
  • 矿业
适用功能
  • 物流运输
  • 维护
用例
  • 能源管理系统
  • 预测性维护
  • 远程资产管理
服务
  • 云规划/设计/实施服务
  • 系统集成
关于客户
Wilo is one of the world’s leading providers of pumps and pump systems for the building services, water management, and industrial sectors. For over 150 years, Wilo has consistently set the standards for pump development, from the creation of the first circulation accelerator in 1928 to the current generation of intelligent, high-efficiency pumps. The multinational company entered the Indonesian market in 2008, when PT Wilo Pumps Indonesia was established as a subsidiary of the Wilo Group. In Indonesia, Wilo Pumps partners with several mining companies, delivering intelligent, efficient, and sustainable pump solutions to meet their needs. Most of the mining companies require Wilo’s services for building dewatering systems at their sites.
挑战
Wilo Pumps Indonesia was tasked with designing and delivering a full dewatering system to help prevent future flooding events for a mining company. One of the main challenges that Wilo needed to tackle was the lack of access to the site. Its remote location makes inspecting, repairing, and maintaining the pump system extremely time consuming so the ability to monitor and control it remotely was vital. A smart pump and water management system with remote monitoring capabilities would be the answer to the customer’s requirements as it would also reduce operating costs while improving the reliability and security of the mining operation.
解决方案
Wilo decided to collaborate with Schneider Electric to build a fully integrated dewatering pump system using a combination of EcoStruxure Machine Advisor and AVEVA Edge, which operates on AVEVA Connect. EcoStruxure Machine Advisor offers robust functionalities that allow real-time control of the pump system so it can run immediately and precisely in case of a flooding event. Additionally, EcoStruxure Machine Advisor increases visibility by allowing the maintenance team to monitor machine performance with individual dashboards, predicting machine maintenance, and sending notifications when necessary. It also provides functionalities for troubleshooting and fixing the machines with cloud-based software tools. These features also help to improve machine consistency and performance.
运营影响
  • The solution has reduced the mining operation’s energy consumption by up to 20%.
  • It has also cut labor costs by 40% as only one operator is now needed instead of four.
  • Using EcoStruxure Machine, Wilo Pumps Indonesia can now provide its customer with maximum reliability, flexibility, and sustainability.
数量效益
  • 20% reduction in energy consumption
  • 25% less downtime through faster fault detection and resolution
  • 40% reduction in labor costs

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