Customer Success Story - PRAKAB a.s.
公司规模
1,000+
地区
- Europe
国家
- Czech Republic
产品
- GENESIS32™
- GraphWorX™32
- AlarmWorX™32
- TrendWorX™32
- DataWorX™32
技术栈
- OPC communication standards
- Microsoft Excel
- SQL Server
- Microsoft Access
- Microsoft Windows Operating Systems
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Digital Expertise
- Productivity Improvements
技术
- 分析与建模 - 过程分析
- 应用基础设施与中间件 - 数据交换与集成
- 应用基础设施与中间件 - 中间件、SDK 和库
适用行业
- 电子产品
适用功能
- 离散制造
- 质量保证
用例
- 自动化制造系统
- 预测性维护
- 过程控制与优化
服务
- 软件设计与工程服务
- 系统集成
关于客户
PRAKAB a.s. is one of the largest producers of wires and cables in the Czech Republic. The company manufactures power and communication cables as well as building wiring. In a bid to modernize the plant and increase production, PRAKAB recently launched an extensive investment program. This involved putting new cable production lines into operation and undertaking the reconstruction and maintenance of management systems for existing production lines. The company's manufacturing processes involve multiple machines, including extruders, decoilers/unwinders, rewinders, heating/cooling devices, and PVC granulate dosers. An average of 300 I/O points are incorporated into each of PRAKAB’s 15 cable and wire manufacturing lines.
挑战
PRAKAB a.s., one of the largest producers of wires and cables in the Czech Republic, embarked on an extensive investment program to modernize its plant and increase production. This involved the launch of new cable production lines and the reconstruction and maintenance of management systems for existing production lines. The company's manufacturing processes involve multiple machines, including extruders, decoilers/unwinders, rewinders, heating/cooling devices, and PVC granulate dosers. An average of 300 I/O points are incorporated into each of PRAKAB’s 15 cable and wire manufacturing lines. The company mainly uses Siemens S7-300 PLCs that provide data to the SCADA system over PROFIBUS and Ethernet networks via OPC communication standards.
解决方案
Systems integrator, ADAX, Ltd., recommended the GENESIS32™ Web-enabled, OPC-integrated HMI/SCADA suite to manage PRAKAB’s production lines. GENESIS32 Enterprise Edition is now tied to each production line, while GraphWorX™32 appears on each of PRAKAB’s application displays, providing facility-wide status and details on individual machines. AlarmWorX™32 provides early warning to operators if set process parameters are exceeded and helps operators determine a root cause in the event of any process failure. TrendWorX™32 assists in the analysis of production quality. PRAKAB also utilizes GENESIS32’s recipe capabilities, designed to integrate with VBA. Reports are conveniently stored in Microsoft Excel files and SQL databases. The company uses DataWorX™32 software for OPC data aggregation, bridging, redundancy, and tunneling.
运营影响
数量效益
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