ICONICS > 实例探究 > Customer Success Story: Metal Trade Comax a.s.

Customer Success Story: Metal Trade Comax a.s.

ICONICS Logo
公司规模
200-1,000
地区
  • Europe
国家
  • Czech Republic
产品
  • ICONICS GENESIS32™
  • GraphWorX™32
  • WebHMI
  • ReportWorX™32
  • TrendWorX™32
  • AlarmWorX™32
技术栈
  • Microsoft Dynamics NAV
  • Microsoft SQL 2005 Server
  • Siemens SIMOTION PLC
  • Siemens Simatic S7-300
实施规模
  • Enterprise-wide Deployment
影响指标
  • Digital Expertise
  • Productivity Improvements
技术
  • 分析与建模 - 实时分析
  • 应用基础设施与中间件 - 数据交换与集成
适用行业
  • 金属
适用功能
  • 离散制造
  • 质量保证
用例
  • 自动化制造系统
  • 视觉质量检测
服务
  • 系统集成
关于客户
Metal Trade Comax a.s., located about 30 kilometers from Prague in the Czech Republic, is a producer of non-ferrous casting alloys and surface treated metal sheets and bands. Using coil coating technology, Metal Trade Comax applies organic coatings and embossing to aluminum, aluminum alloys, cold rolled steel and hot dip galvanized steel. Coated metals have a wide breadth of functions, for both interior and exterior needs. Roofing, sheet metal, parapets, interior facings, windows, automobile superstructures, trailers, cladding of buildings, cold storage and swimming pools can be constructed of coated metal.
挑战
Metal Trade Comax a.s., a producer of non-ferrous casting alloys and surface treated metal sheets and bands, needed a comprehensive monitoring and control solution for their production processes. They required a system that could ensure the coated metal exits the production line without defects. The company also wanted to gain interoperability with their devices from different vendors. They were looking for a solution that could interface with their Siemens SIMOTION PLC, which controls the main drives or motors of the production line, and a Siemens Simatic S7-300, connected with industrial ethernet.
解决方案
System Integrator ADAX s.r.o. implemented ICONICS GENESIS32 for Metal Trade Comax after several successful projects in the Czech Republic. ICONICS GENESIS32 with GraphWorX32 provides visualization for all parts of Metal Trade Comax’s coating line, where metal strips are painted or treated depending on their function. WebHMI enables remote Internet connectivity. ReportWorX32 and TrendWorX32 work together as the data logging, charting, reporting and analysis system, while AlarmWorX32 delivers alarm information. ICONICS software exchanges production data with Microsoft Dynamics NAV Enterprise Resource Planning software, for the complete integration of Metal Trade Comax’s data and processes. ICONICS interfaces with a Siemens SIMOTION PLC, which controls the main drives or motors of the production line, and a Siemens Simatic S7-300, connected with industrial ethernet. DataWorX32 provides OPC Data Aggregation from various OPC sources. Monitoring is enhanced with SNMP communication to devices for measuring energy consumption with variables including gas, water and electricity. Through TrendWorX, Metal Trade Comax is able to save large volumes of trend data from their production to a Microsoft SQL 2005 Server.
运营影响
  • ICONICS enables an advanced process for ensuring the coated metal exits the production line without defects.
  • Metal Trade Comax has a system in place to automatically evaluate surface defect in coils.
  • Three fast industrial cameras are installed on the line, which can detect surface defects on the metal plates.
  • Camera results are reported through ReportWorX, where data is visualized and saved to the server.

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