ICONICS > 实例探究 > Customer Success Story: Dalmacijacement d.d.

Customer Success Story: Dalmacijacement d.d.

ICONICS Logo
公司规模
1,000+
地区
  • Europe
国家
  • Croatia
产品
  • ICONICS’ GENESIS32™
  • GraphWorX™32
  • AlarmWorX™32
  • TrendWorX™32
  • BizViz™
技术栈
  • Microsoft Windows Server 2003 R2
  • Microsoft Office 2007
  • Microsoft SQL 2005 Express Edition SP2
实施规模
  • Enterprise-wide Deployment
影响指标
  • Digital Expertise
  • Environmental Impact Reduction
技术
  • 分析与建模 - 实时分析
  • 应用基础设施与中间件 - 数据交换与集成
适用行业
  • 水泥
适用功能
  • 离散制造
  • 质量保证
用例
  • 连续排放监测系统
  • 过程控制与优化
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Dalmacijacement d.d., of Kaštel Sućurac, Croatia is part of the CEMEX consortium, one of the top building materials companies in the world. The company is the Croatian market leader in cement production, with three factories (plants): Sveti Juraj (Saint Juraj), Sveti Kajo (Saint Kajo) and 10. Kolovoz. Dalmacijacement d.d. selected ICONICS for its emissions monitoring system upon ECCOS inženjering’s recommendation. The ICONICS solution helped meet the building materials company’s requirements for cost-effective data visualization, control, alarming, trending and reporting.
挑战
The Republic of Croatia, in cooperation with The European Union, introduced legislation for environmental protection through continuous emissions monitoring. Dalmacijacement d.d. set out, with assistance from ECCOS inženjering, to bring all of its factories under compliance, with the goal of creating a continuous emissions monitoring system (CEMS). Manufacturing facilities are often assumed to be sources of pollution, so a system was required that could continuously monitor emissions, graphically depict these emissions, normalize the measurements, archive measured and calculated (i.e. normalized) values, inform the public through corporate Web pages and, most importantly, create daily, monthly and yearly reports in Microsoft Excel and XML-formats that adhere to the legislative requirements.
解决方案
The newly created system collects raw (i.e. measured) values and recalculates them to create normalized data based on the normalization factors. Both raw and normalized values are presented to the operator through ICONICS GraphWorX in real time. If any of the measured values exceed the defined upper limits, an alarm is triggered via AlarmWorX, informing the operator to change the process in question. Any other malfunctions or errors in the equipment also trigger alarms, which are depicted in GraphWorX and stored to a database via AlarmWorX logger. Data is stored to a SQL database through ICONICS’ TrendWorX. Since the project has to satisfy people in different positions with different interests, data is stored in three logging groups; 1 minute; 10 minute; and 30 minute average values. The first two groups are important to the operators at the factory (real time) and to the public through corporate Web pages (slight delay). The third group (30 minute average values) is needed to create reports for the Croatian environmental agency.
运营影响
  • The system integrates with the company’s Siemens S7/300 modular controllers, SIMATIC ET200 I/O systems, Profibus communications and a number of specialized sensors including AirLoq gas analyzers, Flowsic 102 flow monitors, RM210/FW101 dust monitors and Itabar particle analyzers.
  • ICONICS solutions also integrate with Dalmacijacement d.d.’s Microsoft software, including Windows Server 2003 R2, Office 2007 (especially Excel) and SQL 2005 Express Edition SP2.

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