ICONICS > 实例探究 > Customer Success Story: Badger Midstream

Customer Success Story: Badger Midstream

ICONICS Logo
公司规模
200-1,000
地区
  • America
国家
  • United States
产品
  • ICONICS’ GENESIS64™ HMI/SCADA suite
  • WebHMI™
  • MobileHMI™
技术栈
  • DeltaV DCS control
  • Allen Bradley controllers
  • Emerson OPC Server
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Productivity Improvements
技术
  • 应用基础设施与中间件 - API 集成与管理
  • 功能应用 - 远程监控系统
适用行业
  • 石油和天然气
适用功能
  • 流程制造
用例
  • 过程控制与优化
  • 远程资产管理
服务
  • 系统集成
关于客户
Badger Midstream (www.badgermidstream.com), located in Houston, Texas, is a natural gas/natural gas liquids transportation, gathering and processing midstream company created to acquire and exploit midstream assets in the natural gas energy sector. It was found to significantly improve the midstream value chain by working with customers (producers, operators, pipelines, end users and other midstream companies) to determine needs and provide real, creative, cost-effective, technical, results-oriented solutions. The company's Grey Badger site in Panhandle, Texas is a cryogenic gas processing and treatment plant with an initial capacity of 25,000 Mcf/d. It has four miles of steel NGL pipeline and 4.5 miles of 8’ steel high pressure residue pipeline. The plant is an ultra-high recovery cryo plant with ethane rejection capability, amine treating, nitrogen rejection, helium recovery, and condensate stabilization.
挑战
Badger Midstream’s Grey Badger site in Panhandle, Texas is a cryogenic gas processing and treatment plant. The company sought an HMI/SCADA solution to control all the processes of the Grey Badger gas plant including plant metering, compression monitoring, tank/pump/valve control, and the monitoring and control of 105 proportional-integral-derivative (PID) control loops. The new solution would replace an existing system based on a combination of two competitor products due to lack of support of their installed product versions and comparatively high costs of upgrades and yearly/ ongoing maintenance charges. Understandably, Badger wanted their new solution to be more cost-effective and easier to maintain. The selected HMI/SCADA would need to integrate with the plant’s DeltaV DCS control, Allen Bradley controllers, Emerson OPC Server, and various electronic flow meter (EFM) remote terminal units (RTUs), as well as with various plant equipment including heaters, dehydrators, vapor recovery units, separators, heat exchanges and more.
解决方案
Badger Midstream, working with system integrator, SOAP Engineering (www.soapeng.com), selected ICONICS’ GENESIS64™ HMI/SCADA suite, including WebHMI™ Web-based real-time automation software, as well as the MobileHMI™ data mobility suite. The new ICONICS software now helps to provide full plant control and metering of over 8,000 physical I/O points. Associated process displays and faceplates were streamlined, providing enhanced process clarity and control to operators compared to the former system. In addition, multiple new features were gained, such as remote monitoring, mobile displays and notifications.
运营影响
  • The cost for the entire installation of ICONICS products was half of just the upgrade cost for only one of its pre-existing competitor products.
  • The new ICONICS software now helps to provide full plant control and metering of over 8,000 physical I/O points.
  • Associated process displays and faceplates were streamlined, providing enhanced process clarity and control to operators compared to the former system.
  • Multiple new features were gained, such as remote monitoring, mobile displays and notifications.
数量效益
  • 50% cost savings on the entire installation of ICONICS products compared to the upgrade cost for only one of its pre-existing competitor products.
  • Control and metering of over 8,000 physical I/O points.

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