BHFO worked with Bastian to install a perfect pick system to speed up order fulfillment
公司规模
Large Corporate
地区
- America
国家
- United States
产品
- Perfect Pick
- ZiPline conveyor
- Exacta warehouse control system (WCS)
- RetailOps warehouse management system (WMS)
技术栈
- PC/PLC based human machine interface (HMI)
- Goods-to-person storage and retrieval system
- Live roller zero pressure, DC powered conveyor
- Belted zero pressure, DC powered conveyor
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 自动化与控制 - 人机界面 (HMI)
- 功能应用 - 远程监控系统
- 功能应用 - 仓库管理系统 (WMS)
适用行业
- 电子商务
- 零售
适用功能
- 物流运输
- 仓库和库存管理
用例
- 库存管理
- 供应链可见性(SCV)
- 仓库自动化
服务
- 软件设计与工程服务
- 系统集成
关于客户
BHFO is a leading e-commerce retailer specializing in fashion and accessories. They operate a high-volume warehouse that handles millions of small SKU lots. The company is committed to providing fast and accurate order fulfillment to maintain high customer satisfaction. BHFO's business model relies heavily on efficient warehouse operations to meet the demands of their online marketplace, including platforms like eBay. With a goal to scale their operations and improve efficiency, BHFO sought advanced technological solutions to streamline their order fulfillment process.
挑战
BHFO faced several challenges in their order fulfillment process. They aimed to meet the goal of same-day shipping instead of the existing two-day shipping. Additionally, they needed to increase the picking rate to 250 items per person hour while reducing overall labor requirements. Another significant challenge was to increase throughput with a smaller system footprint and reduce the number of picking errors. Furthermore, BHFO needed an efficient way to manage millions of small SKU lots, which was becoming increasingly difficult with their existing system.
解决方案
To address these challenges, BHFO collaborated with Bastian Solutions to implement a comprehensive warehouse automation system. The solution included the installation of four aisles of Perfect Pick, a goods-to-person storage and retrieval system, with five robots per aisle. This system was designed to speed up the picking process and reduce errors. Additionally, 440 feet of ZiPline conveyor were installed, featuring various types of zero pressure, DC powered conveyors, including RZPDC, BZPDC, and RZCDC. These conveyors facilitated smooth and efficient movement of goods within the warehouse. The system was integrated with a PC/PLC based human machine interface (HMI) and the Exacta warehouse control system (WCS), which worked in conjunction with the RetailOps warehouse management system (WMS). This integration ensured seamless coordination between different components of the warehouse automation system, enhancing overall efficiency and accuracy.
运营影响
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