Schneider Electric > 实例探究 > A natural recipe for digital transformation

A natural recipe for digital transformation

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公司规模
1,000+
地区
  • America
国家
  • Brazil
产品
  • EcoStruxure Plant
  • EcoStruxure Hybrid DCS
  • AVEVA's Batch Management
  • AVEVA's Historian
技术栈
  • IoT
  • Automation
  • Data Analytics
实施规模
  • Enterprise-wide Deployment
影响指标
  • Brand Awareness
  • Productivity Improvements
技术
  • 分析与建模 - 实时分析
  • 功能应用 - 制造执行系统 (MES)
  • 平台即服务 (PaaS) - 连接平台
适用行业
  • 消费品
适用功能
  • 离散制造
  • 质量保证
用例
  • 自动化制造系统
  • 质量预测分析
服务
  • 系统集成
关于客户
Founded in 1870, Granado Pharmácias is Brazil’s oldest, and one of its biggest, cosmetics brands. It boasts a portfolio of more than 600 premium products, including soaps, creams, and perfumes, based on natural ingredients. Since its beginnings as a traditional apothecary in Rio de Janeiro, Granado has grown into an international business. It now operates stores in major European cities, as well as an online business that serves more than 30 countries. To continue expanding and strengthening its international brand, Granado had to make sure its high product standards were always maintained.
挑战
Granado Pharmácias, Brazil’s oldest cosmetics company, was looking to modernize its traditional manufacturing process to improve production and product traceability. This was crucial for the company to strengthen its brand internationally and continue its expansion. The company had to ensure repeatability in all its production processes and much better traceability of manufacturing information. Any quality issue would result in a product being rejected at the end of the manufacturing chain, affecting output. The company’s management decided to integrate the latest industrial automation into the company’s traditional production process, and began a potentially tricky digital transformation.
解决方案
Schneider Electric was chosen to implement Granado’s modernization project at the company’s Japeri plant. The upgrade was particularly challenging as the 30,000 square-meter factory operated almost completely manually, resulting in difficulties in diagnosing failures, inconsistencies in product quality, and a lack of process repetitiveness. Schneider Electric offered powerful solutions based on EcoStruxure™ Plant, an IoT-enabled, open and interoperable architecture and platform. These included EcoStruxure Hybrid DCS, a single automation system for plant engineering and operation, as well as AVEVA's Batch Management control system for building and controlling complex batching processes, and Historian, AVEVA's high-performance real-time database of historical information for building and visualizing production reports.
运营影响
  • Granado staff – both in operation and maintenance – now work more efficiently thanks to a fully integrated automation system based on EcoStruxure Plant.
  • It allows them to save repeatable processes and adjust quickly to accommodate changing market demands.
  • The innovative EcoStruxure Hybrid DCS enables control and supervision in the same engineering, maintenance, and operation environment, unifying all devices, components, and accessories into a single tool.
  • AVEVA's Batch Management further improves operations and production traceability, which helps ensure consistently high product quality.
  • All the manufacturing data, both historical and real time, is stored and made available in one place – AVEVA's Historian.
数量效益
  • 10%–15% increase in production

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