Top Die Casting Drive Quality, Consistency with ERP and Manufacturing Software
Company Size
200-1,000
Region
- America
Country
- United States
Product
- EnterpriseIQ
- RealTime Production Monitoring
Tech Stack
- ERP System
- Real-Time Data Tracking
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
Technology Category
- Functional Applications - Enterprise Resource Planning Systems (ERP)
- Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
- Consumer Goods
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Inventory Management
- Manufacturing System Automation
Services
- Software Design & Engineering Services
- System Integration
About The Customer
Top Die Casting Company is a family-owned business that specializes in aluminum die castings and plastic-injected moldings. Founded in 1977, the company is based in South Beloit, Illinois, and operates three plants in Northern Illinois. Top Die Casting is a preferred supplier for a wide base of customers, including markets such as consumer products, industrial, filtration, heavy vehicles, hydraulics, electronics, appliances, and more. The company is ISO certified and prides itself on delivering quality products at a competitive price, on time, every time. With over 220 employees, Top Die Casting has annual sales over $40 million.
The Challenge
Top Die Casting Company, a leading provider of aluminum die castings and plastic-injected moldings, was hindered by an outdated, home-grown enterprise resource planning (ERP) system. The old system was slow, especially when multiple people were using it, and had evolved through several different in-house programmers and stages of company growth, resulting in the loss of critical information such as production history and employee data. The company needed a single-source, centralized ERP system that could provide real-time data accuracy to everyone in the company, from the shop floor to the top floor.
The Solution
To address the limitations of their old system, Top Die Casting sought a single-source, centralized ERP system that could provide real-time data accuracy to everyone in the company. After reviewing a number of ERP systems, they found the best match in EnterpriseIQ by IQMS. The system was chosen for its ability to keep everything central in a single, reliable database. With EnterpriseIQ, Top Die Casting was able to eliminate non-value added activities in all departments. The system also allowed key employees to focus on their jobs rather than mundane tasks that could drag down quality operations. Furthermore, EnterpriseIQ's ease of use and access to information made it easy for anyone in the company to call up data anytime, anywhere, whether they were working on the shop floor or in an executive meeting.
Operational Impact
Quantitative Benefit
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
Improving Vending Machine Profitability with the Internet of Things (IoT)
The vending industry is undergoing a sea change, taking advantage of new technologies to go beyond just delivering snacks to creating a new retail location. Intelligent vending machines can be found in many public locations as well as company facilities, selling different types of goods and services, including even computer accessories, gold bars, tickets, and office supplies. With increasing sophistication, they may also provide time- and location-based data pertaining to sales, inventory, and customer preferences. But at the end of the day, vending machine operators know greater profitability is driven by higher sales and lower operating costs.
Case Study
Series Production with Lot-size-1 Flexibility
Nobilia manufactures customized fitted kitchens with a lot size of 1. They require maximum transparency of tracking design data and individual processing steps so that they can locate a particular piece of kitchen furniture in the sequence of processes.
Case Study
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Outfitters (AEO) was in the process of building a new distribution center. The AEO facility management team decided to look at alternate options for lighting layout that could provide energy and maintenance savings. AEO would need a full-time maintenance employee just to replace burned-out fluorescent tubes.
Case Study
Revolutionizing Rodent Control
From pet- and child-safe traps, to touch-free and live-catch rodent control solutions, Victor continues to stay committed to producing superior products that meet the varying needs of today’s pest control professionals. And, with a long standing history supporting customers in the food processing, service, and retail settings, Victor knew that strict regulations were costing organizations thousands of dollars in excess overhead trying to manage their rodent-control solutions. Trap inspections in these environments are often difficult and time consuming, requiring personnel to manually check a trap’s status multiple times per day, amounting to over six hours of manual labor. Victor is looking for an innovative way to increase operational efficiencies with the use of technology.