Sphera > Case Studies > Supply Chain Resilience with Sphera Sub-tier Visibility: Best Practices from DEUTZ

Supply Chain Resilience with Sphera Sub-tier Visibility: Best Practices from DEUTZ

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Company Size
1,000+
Region
  • America
  • Asia
  • Europe
Country
  • China
  • Germany
  • Morocco
  • Spain
Product
  • Sphera Supply Chain Risk Management
  • Sphera Sub-tier Visibility
  • Sphera Supply Risk Network
  • Sphera Risk Radar Network Edition
Tech Stack
  • Cloud-based Supply Chain Management
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Brand Awareness
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries
  • Automotive
  • Equipment & Machinery
Applicable Functions
  • Logistics & Transportation
  • Procurement
Use Cases
  • Inventory Management
  • Predictive Maintenance
  • Supply Chain Visibility
Services
  • Cloud Planning, Design & Implementation Services
  • System Integration
About The Customer
DEUTZ Group is one of the world’s leading manufacturers of innovative drive systems for off-highway applications. The company is headquartered in Cologne, Germany and was founded in 1864 as the world’s first engine company. Its core competencies are the development, production, and distribution of drive solutions used in a wide range of applications including construction equipment, agricultural machinery, material handling equipment, commercial and rail vehicles, and boats. The current portfolio extends from diesel and gas engines to hybrid, all-electric, and hydrogen drives. In 2021, DEUTZ employed around 4,750 people worldwide and generated revenue of approx. €1.6 billion in more than 130 countries across Europe, the Americas, and Asia/Pacific. The global production network extends to Germany, Spain, the USA, China, and Morocco. DEUTZ maintains business relationships with more than 4,500 direct and indirect suppliers in more than 40 countries. With a purchasing volume of nearly €1.2 billion worldwide, its supply chain makes a significant contribution to its value creation process.
The Challenge
DEUTZ, a leading manufacturer of innovative drive systems, faced challenges in securing its supply chain and being risk aware. The company had integrated Sphera Supply Chain Risk Management into its global risk management within procurement, but realized that limited visibility into sub-tiers represented a significant risk of supply disruptions or shortfalls. In 2022, the focus was on meeting strong demand, fulfilling delivery obligations, and keeping supply chains up and running. At the same time, the German Supply Chain Act with special focus on human rights and environmental protection along the supply chain, drove companies such as DEUTZ to perform risk management and reporting for all suppliers. DEUTZ’s attempt at manual identification of sub-tier suppliers failed due to two significant hurdles: it did not meet the requirements of the European General Data Protection Regulation (GDPR) and it involved a high expenditure of time, yet did not provide value to neither DEUTZ nor their customers.
The Solution
To increase transparency across the supply network and uncover sub-tier risks faster, DEUTZ decided to implement Sphera Sub-tier Visibility in 2021. In this approach, enterprises invite their suppliers to join Sphera Supply Risk Network, and to share basic information about their own suppliers. As soon as suppliers upload data on their relevant suppliers, enterprises can visualize their sub-tiers on a digital world map within Sphera Supply Chain Risk Management. Using this collaborative approach enables companies to connect the dots, create multi-tier transparency, and monitor risk below their direct suppliers. With visibility throughout the supply network, companies gain early insights into risks before these become critical. Suppliers benefit from being able to visualize their own suppliers on a world map and receive risk alerts free of charge through Sphera Risk Radar Network Edition. These capabilities empower suppliers to become more risk aware, react faster, and thus avoid disruption in their own supply chains. In this way, the entire supply network becomes more resilient.
Operational Impact
  • Sphera Sub-tier Visibility enables DEUTZ to react faster and quickly begin mitigation.
  • Gaining sub-tier visibility enables DEUTZ to receive relevant risk information on disruptions in the sub-tier level in real time.
  • The company can avoid shortfalls or shutdown of operations and ensure ongoing production.
  • Sphera Supply Chain Risk Management is easy to scale, allowing extended use in the future. It simplifies reporting for audits of German and EU supply chain laws.
  • DEUTZ continually measures and evaluates overall sub-tier risk scores, to assess the risk posture in its sub-tiers.
Quantitative Benefit
  • Avoided production downtime
  • Avoided loss of revenue
  • Avoided contractual penalties

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