Simple Process Visualization Solutions for Automotive Production Lines
Customer Company Size
Large Corporate
Region
- Asia
Country
- Japan
Product
- WebAccess/CNC
- UNO-2483G high-performance automation computer
- EKI-5528I 8FE unmanaged Ethernet switch
- ADAM-4000 series I/O modules
- FPM-7151W industrial monitor
Tech Stack
- Data Acquisition
- Data Visualization
- Real-time Monitoring
- Process Control
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Productivity Improvements
- Cost Savings
Technology Category
- Platform as a Service (PaaS) - Connectivity Platforms
- Application Infrastructure & Middleware - Data Exchange & Integration
- Application Infrastructure & Middleware - Data Visualization
Applicable Industries
- Automotive
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Process Control & Optimization
- Predictive Maintenance
- Real-Time Location System (RTLS)
Services
- System Integration
- Software Design & Engineering Services
About The Customer
The customer is a Japanese auto parts manufacturer. They are a supplier for major automotive brands and their production lines require cutting-edge precision and coordination. Timing is critical to maximizing their productivity, and maintaining quality control relies on a complex chain of robotic arms, sensors, and other instruments working seamlessly. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines.
The Challenge
The production lines of a Japanese auto parts manufacturer required cutting-edge precision and coordination. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines. The company needed a means of easily collecting and displaying data on power and air consumption as well as grinding wheel wear, which were to be used for machine analysis. However, the manufacturer’s in-house operations and IT engineers lacked the time and knowledge to establish an effective strategy.
The Solution
Advantech’s WebAccess/CNC is a software solution for the networking of CNC machines. In the case of this parts manufacturer, WebAccess/CNC allowed for the integration of the manufacturer’s entire data acquisition solution into a single package. WebAccess/CNC provides major CNC and I/O device monitoring capabilities as well as support for a range of protocols that enable the connection of common industrial devices and PLCs. Advantech provided an end-to-end solution that included WebAccess/CNC, an UNO-2483G high-performance automation computer, an EKI-5528I 8FE unmanaged Ethernet switch, ADAM-4000 series I/O modules, and an FPM-7151W industrial monitor, thus delivering a complete package that enabled the manufacturer to realize real-time information management and status visualization from any of its FANUC CNC machines, QR code readers, and related sensors.
Operational Impact
Quantitative Benefit
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