Polytex Environmental (Netherlands) Inks Finds Holistic Process Solution with BatchMaster Manufacturing (BMM) and SAP Business One
Customer Company Size
Mid-size Company
Region
- America
- Europe
Country
- Netherlands
- United States
Product
- BatchMaster Manufacturing
- SAP Business One
Tech Stack
- ERP Solutions
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Productivity Improvements
- Cost Savings
Technology Category
- Functional Applications - Enterprise Resource Planning Systems (ERP)
Applicable Industries
- Chemicals
Applicable Functions
- Discrete Manufacturing
- Product Research & Development
Use Cases
- Manufacturing System Automation
Services
- System Integration
About The Customer
Polytex Environmental Inks, ltd. is a company that was established in 1943 by Joseph Landau to manufacture and supply industrial coatings. The company has been in operation for over 70 years and has grown to become a leading provider of industrial coatings. The company has a strong commitment to environmental sustainability and has been at the forefront of developing replacement products for printing and conversion processes that comply with environmental standards. The company has a 80,000 square foot plant in the Bronx, N. Y. that includes Research and Development and Manufacturing. To strengthen its position worldwide, Polytex Environmental Inks established an R&D and Manufacturing site in the Netherlands in 1993 to provide local technical and service support for Europe.
The Challenge
Polytex Environmental Inks, a company established in 1943 to manufacture and supply industrial coatings, was facing a challenge. With the growing concern over air quality and the passage of the Clean Air Act in 1970, industries were forced to turn their attention to new technologies. This accelerated the need to develop inks and coatings that comply with changing environmental standards. To effectively support the printing industry, Polytex established a 80,000 square foot plant in 1986 in the Bronx, N. Y. to include Research and Development and Manufacturing. To strengthen its position worldwide, Polytex established an R&D and Manufacturing site in the Netherlands in 1993. However, in 2008, the European arm of the organization began a search for a solution that would support not only manufacturing and distribution of their products, but that included full support for their R&D needs. After some initial research, Polytex identified solutions from Microsoft, Infor Global Solutions and SAP that offered support for some or most of their business needs. Unfortunately, none of them fully met their needs for product development, production management and distribution.
The Solution
Just when the company determined that no one solution offered everything they needed, they learned of BatchMaster Manufacturing, an important component of the SAP Business One Partner Solution Suite. BatchMaster ERP, established in the 1980's, is the original process manufacturing and formula-based product development solution in the software industry. Early on, SAP identified BatchMaster as a key partner in the service of the process manufacturing industry. BatchMaster responded to their interest by developing the same functionality they offer in their stand-alone ERP package, integrated into the Business One solution. All the technical sophistication of Lot Tracking, Formula Development, Product Costing available in BatchMaster ERP are now available within SAP Business One, where previously this functionality did not exist. Before the change, Polytex utilized technology that offered functionality in finance and distribution, but with no connection to Lab (Product Development) and Factory (Production Management).
Operational Impact
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.
Case Study
Advanced Elastomer Systems Upgrades Production
In order to maintain its share of the international market for thermoplastic elastomers AES recently expanded its Florida plant by adding a new production line. While the existing lines were operating satisfactorily using a PROVOX distributed control system with traditional analog I/O, AES wanted advanced technology on the new line for greater economy, efficiency, and reliability. AES officials were anxious to get this line into production to meet incoming orders, but two hurricanes slowed construction.
Case Study
Wireless GPS Tracking & Security Monitoring
Enhancing the security of hazardous freight and ensuring compliance with Homeland Security’s Transportation Security Administration mandate that all trains carrying chemicals capable of creating a toxic inhalation condition are equipped with on-board safety monitoring systems.
Case Study
Field Device Asset Management For Chemical Company in China
Chinese chemical subsidiary of multinational corporation serves customers throughout the world. Sales offices and research and technology centers are strategically located to provide rapid response to customer requests. Just two workers were assigned to maintain thousands of intelligent instruments in three production units, so they could do little more than react to device issues as they appeared. This costly maintenance method inevitably led to unexpected downtime when a critical instrument failed. Plant management recognized the need to change from reactive to predictive maintenance for all assets, including instruments and control valves, but help was needed in implementing such a technology-based initiative.
Case Study
Industrial Workforce Mobility for Improved Safety & Operations
Huntsman Corporation, a global manufacturer and marketer of differentiated chemicals, undertook an aggressive program to eliminate injuries, product defects, and environmental releases at their Port Neches facility. Termed “Project Zero”, this program required a completely mobile solution to empower operations and maintenance personnel to capture defects, track work progress and make process and safety related decisions in real-time.
