Case Studies > Legend Valve Makes the Most of Warehouse Management - without a Full WMS

Legend Valve Makes the Most of Warehouse Management - without a Full WMS

Company Size
1,000+
Region
  • America
Country
  • United States
Product
  • JD Edwards EnterpriseOne
  • RF-SMART
  • WM Lite Module
Tech Stack
  • JD Edwards EnterpriseOne
  • RF-SMART
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
  • Functional Applications - Warehouse Management Systems (WMS)
Applicable Industries
  • Construction & Infrastructure
  • Consumer Goods
Applicable Functions
  • Logistics & Transportation
  • Warehouse & Inventory Management
Use Cases
  • Inventory Management
  • Supply Chain Visibility
  • Warehouse Automation
Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Legend Valve & Fitting, Inc. is a leading supplier of plumbing and hydronic systems supplies for residential, commercial, and industrial applications. The company designs, manufactures, and distributes over 9,000 products in the business-to-business marketplace. Known for providing 'everything you need behind the wall,' Legend Valve has been leveraging JD Edwards EnterpriseOne and RF-SMART for over a decade to streamline their supply chain execution. The company is committed to a service-based approach to their customers and aims to achieve high efficiency in their operations.
The Challenge
Legend Valve & Fitting, Inc. was looking to enhance their warehouse efficiency without the complexity and resource drain of a full Warehouse Management System (WMS). They needed a solution that could automate cartonization, replenishments, and broken-case picking while eliminating paper-based processes that were affecting their efficiency and customer service. With an average of 300 orders and 77,000 units a day, the company required a flexible and functional system to meet the demands of their increased volume.
The Solution
Legend Valve implemented RF-SMART’s WM Lite Module, which includes WMS-like features such as direct putaways and replenishments. This modular solution allowed them to pick and choose functionalities based on their resources, providing the flexibility needed to meet their operational demands. The WM Lite Module enabled Legend Valve to automate cartonization, replenishments, and broken-case picking, thereby eliminating paper-based processes. The integration of WM Lite with JD Edwards EnterpriseOne ensured seamless data flow, enhancing the overall efficiency of their warehouse operations.
Operational Impact
  • With the implementation of WM Lite, Legend Valve achieved a 40% increase in warehouse efficiency.
  • The company was able to offer same-day shipping, significantly improving their competitiveness in the eCommerce space.
  • The modular nature of WM Lite allowed for the elimination of paper-based processes, bringing speed, accuracy, and efficiency to the warehouse.
  • The Hot Replenishment function and Advanced Replenishment features optimized the replenishment process, reducing back orders and split orders.
  • The system provided real-time inventory accuracy, facilitating better customer service and operational transparency.
Quantitative Benefit
  • Warehouse efficiency increased by 40%.
  • Labor costs per line decreased by almost 10%.
  • Nearly 80% of orders are shipped the same day.

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