Case Studies > Laser Precision finds the ideal mix of bedrock ERP functionality and process adaptability in OmegaCube ERP

Laser Precision finds the ideal mix of bedrock ERP functionality and process adaptability in OmegaCube ERP

Company Size
200-1,000
Region
  • America
Country
  • United States
Product
  • OmegaCube ERP
Tech Stack
  • ERP
  • EDI
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Application Infrastructure & Middleware - Data Exchange & Integration
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
Applicable Industries
  • Agriculture
Applicable Functions
  • Business Operation
  • Process Manufacturing
  • Quality Assurance
Use Cases
  • Inventory Management
  • Predictive Maintenance
  • Process Control & Optimization
  • Supply Chain Visibility
Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Laser Precision, LLC is a manufacturer of precision metal products based in Libertyville, Illinois. The company serves a diverse range of industries, including agricultural and medical equipment. With 30-40 active customers at any given time, Laser Precision operates fundamentally as a job shop. They produce approximately 4,500 different parts for their largest customer, a large integrated agricultural equipment OEM. The business is segmented into transactional business, which involves unplanned, short-run jobs, and program business, which is repetitive production based on established orders and delivery schedules. The company has experienced significant growth, with a 300% increase in business over the past year without adding any administrative staff.
The Challenge
Laser Precision, LLC faced several challenges in their hybrid job-shop and repetitive production environment. They needed to automate key processes and ensure flexibility while maintaining real-time visibility into their operations. The dynamic nature of their business required real-time communication of customer requirements to the production floor. Additionally, they needed to integrate EDI with scheduling to optimize material usage and control costs. The company also faced the challenge of managing a dynamic business environment with frequent changes in demand schedules and unplanned orders.
The Solution
Laser Precision implemented OmegaCube ERP, a flexible and fully integrated solution designed for small and midsize businesses. The ERP system was chosen for its ability to adapt to Laser Precision's unique processes rather than requiring the company to conform to the system. OmegaCube ERP provided a range of standard functionalities along with custom functionalities developed specifically for Laser Precision. The solution enabled real-time updates to work center schedules, ensuring that employees were always working on the most critical demand schedules. The integration of EDI with scheduling allowed for automated management of the dynamic 52-week scheduling window, eliminating the need for manual updates. OmegaCube ERP also facilitated the optimization of raw materials by integrating demand schedules with the nesting system.
Operational Impact
  • The implementation of OmegaCube ERP allowed Laser Precision to handle both short-run and repetitive business efficiently.
  • EDI integration automatically generated net change reports for schedules, eliminating manual intervention and reducing errors.
  • The integration of demand schedules with the nesting system enabled optimization of raw materials, resulting in material savings.
  • Visibility into production schedules and job tracking improved on-time delivery and customer satisfaction.
  • Daily scheduling adjustments, which previously took two people eight hours a day, now require only one person two hours a day.
Quantitative Benefit
  • 300% business growth with no added administrative staff.
  • Material savings in the range of 2-4%.

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