o9 Solutions, Inc. > Case Studies > Enhancing Supply Chain Visibility and Efficiency with o9’s Advanced Control Tower

Enhancing Supply Chain Visibility and Efficiency with o9’s Advanced Control Tower

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Technology Category
  • Application Infrastructure & Middleware - Data Visualization
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
Applicable Functions
  • Discrete Manufacturing
  • Logistics & Transportation
Use Cases
  • Digital Twin
  • Supply Chain Visibility
About The Customer
The customer is a manufacturer of heating, ventilating, and air conditioning (HVAC) systems and building management systems and controls. They were facing challenges in their supply chain management, particularly in dealing with delays in the supply of critical components and a lack of visibility into the supply chain disruptions of their Tier 1 and Tier 2 suppliers. The company was also struggling with scenario planning to mitigate supply disruptions. The adoption of o9’s advanced Control Tower was aimed at improving their overall supply chain visibility and proactively addressing disruptions.
The Challenge
The manufacturer of heating, ventilating, and air conditioning (HVAC) systems and building management systems and controls was facing significant challenges in its supply chain management. The company was struggling with large delays in replanning for any delay in the supply of critical components, which was causing disruptions in production and customer order fulfillment. Additionally, the company had limited visibility into the supply chain disruptions of its Tier 1 and Tier 2 suppliers, which further complicated the situation. The company was also unable to effectively analyze alternative scenarios to mitigate supply disruptions, which was a significant challenge in the face of events like the COVID-19 pandemic that caused widespread supply chain disruptions.
The Solution
The company adopted o9’s advanced Control Tower to improve its overall supply chain visibility and proactively address disruptions. The integrated platform powered by the Enterprise Knowledge Graph allowed the company to model lead times of critical components by leveraging the Digital Twin. This provided visibility for supplier constraints and enabled quick replanning for critical items. The company was also able to model Tier 1 and Tier 2 suppliers in the Enterprise Knowledge Graph and obtain real-time visibility of disruptions at the suppliers. The Control Tower provided automated alerts based on any supply disruption with root cause analysis, making the supply chain more responsive and agile. Furthermore, the company leveraged o9’s scenario planning capabilities and pre-build models to effectively collaborate with suppliers and plan effectively for supply disruptions.
Operational Impact
  • The implementation of o9’s advanced Control Tower resulted in significant operational improvements for the company. The company was able to improve its end-to-end supply chain visibility and better track and trace supply across Tier 1 and Tier 2 suppliers. The Control Tower helped the company to spot demand and supply risks and opportunities faster, run scenarios in real time, and evaluate financial consequences before making decisions. This made the supply chain more responsive and agile, and allowed the company to better react to changes in demand, thereby increasing revenues. The company was also able to replace its homegrown solutions and Excel with a more efficient and user-friendly technology.
Quantitative Benefit
  • Reduction of supply expedites
  • Reduction of production disruption
  • Reduction of customer order disruptions

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