TEKNOPAR Industrial Automation > Case Studies > Eliminating CNC Machine Chatter for Optimal Performance

Eliminating CNC Machine Chatter for Optimal Performance

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 Eliminating CNC Machine Chatter for Optimal Performance - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Functional Applications - Remote Monitoring & Control Systems
  • Platform as a Service (PaaS) - Connectivity Platforms
  • Platform as a Service (PaaS) - Data Management Platforms
Applicable Industries
  • Equipment & Machinery
Applicable Functions
  • Discrete Manufacturing
Use Cases
  • Machine Condition Monitoring
  • Remote Asset Management
Services
  • Software Design & Engineering Services
The Customer
About The Customer

MEXT, established by the Turkish Employers’ Association of Metal Industries in 2020, is the world’s most comprehensive digital and green transformation and capability-building center. Nestled within its cutting-edge 10,000-square-meter facility, MEXT is equipped with a state-of-the-art digital factory, training facilities, office spaces, a vibrant co-working area, and a dynamic conference center.

The Challenge

Chatter, or unwanted vibrations during CNC machining, can cause noise, heat, and damage to both the workpiece and cutting tools. It is crucial to detect and mitigate chatter to ensure high-quality production and prolong the lifespan of the equipment.

The Solution

TEKNOPAR tackled this issue by installing accelerometers and microphone sensors on the CNC machines. The system remotely and automatically adjusted the spindle speed based on real-time data from these sensors, eliminating chatter. This solution, developed in collaboration with MEXT and AMRC, leveraged TEKNOPAR's extensive experience in automation systems.

Data Collected
Acceleration, Microphone
Operational Impact
  • [Process Optimization - Real Time Monitoring]

    Real-time monitoring with latency under 1ms.

  • [Data Management - Data Accuracy]

    Over 98.90% accuracy in data analytics and AI algorithms.

Quantitative Benefit
  • AI-models response time = 29ms.

  • Product Avatar service.

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