Customer Success Windsor Foods
Customer Company Size
Large Corporate
Region
- America
Country
- United States
Product
- Factory MES
Tech Stack
- Manufacturing Execution System software
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Productivity Improvements
- Cost Savings
Technology Category
- Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries
- Food & Beverage
Applicable Functions
- Discrete Manufacturing
Use Cases
- Manufacturing System Automation
Services
- System Integration
About The Customer
Windsor Foods is a leading provider of frozen prepared foods, including Italian cuisine, Pan-Asian appetizers, and Southwestern comfort foods. The company was founded in 1996 and maintains nine plants throughout the U.S. These plants service a variety of sectors, including foodservice, warehouse clubs, and industrial and private-label retailers. The company is headquartered in Houston, Texas. Despite its success, Windsor Foods was facing significant challenges due to rising commodity costs.
The Challenge
Windsor Foods, a leading provider of frozen pasta products, was under great pressure from escalating commodity costs, particularly corn and wheat. In response, the company embarked on a number of cost-cutting efforts, including giveaway reduction programs, best-practice initiatives, and capital cost-saving efforts. However, these measures were not enough to offset the rising costs, and the company needed a more effective solution.
The Solution
To address its challenges, Windsor Foods invested in Factory MES, a Manufacturing Execution System software designed specifically for process manufacturers. The software was implemented in less than six weeks, providing real-time OEE (Overall Equipment Effectiveness) intelligence. Alongside the software, Windsor Foods also implemented a supporting improvement program. This combination of technology and process improvement was aimed at driving significant improvements in the company's operations.
Operational Impact
Quantitative Benefit
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