ICONICS > Case Studies > Customer Success Story - ScholleIPN

Customer Success Story - ScholleIPN

ICONICS Logo
Company Size
1,000+
Region
  • Europe
Country
  • United Kingdom
Product
  • ICONICS software
  • GENESIS64™
  • MobileHMI
Tech Stack
  • Microsoft Azure
  • Microsoft Power BI
  • HTML5
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Productivity Improvements
  • Waste Reduction
Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries
  • Packaging
Applicable Functions
  • Discrete Manufacturing
  • Quality Assurance
Use Cases
  • Manufacturing System Automation
  • Predictive Maintenance
Services
  • Cloud Planning, Design & Implementation Services
  • System Integration
About The Customer
ScholleIPN is a global packaging solutions provider that serves millions of people every day by delivering safe, natural, and sustainable packaging solutions for a variety of manufacturing brands. The company has a vertically integrated value stream, which allows it to control the quality and delivery of its subcomponents. This includes film extrusion, injection molding and assembly, and bag and pouch-making. ScholleIPN has standardized on and is near the completion of globally rolling out ICONICS’ software solution across all 14 of its global sites with mobile-responsive (HTML5-integrated) production interfaces.
The Challenge
ScholleIPN, a global packaging solutions provider, faced challenges in managing its complex and high-output production process across its 14 global sites. The company had hundreds of data islands, with each local site calculating asset performance and quality metrics differently, leading to inconsistencies. The lack of a consistent platform made system improvements unscalable across the globe. The company's Continuous Improvement (CI) Team identified a need to replace the culture of local individualism with global collaboration, while still supporting certain local autonomous needs.
The Solution
ScholleIPN selected ICONICS software for the deployment of a mobile-responsive OEE, SPC, Scrap, and Downtime dashboarding system across all its global production sites. The system delivers real-time OEE statistics and has display screens designed for department and shift overview metrics. The company also replaced all paper-based data collection with MobileHMI, an ICONICS app that provides an electronic platform to collect and store scrap/waste statistics at the end of each shift. For corporate and local reporting, ScholleIPN is taking local data source samples from each regional ICONICS GENESIS64 Server and pushing data into a Microsoft Azure server that runs Microsoft’s Power BI.
Operational Impact
  • The system has been rolled out across multiple sites across the globe, slashing development costs.
  • The company can now roll out up to seven machines per hour, including Shift OEE and all their other respective metrics, saving many days and possibly weeks of development.
  • The company has gone electronic with all of their paper-based data collection, reducing the risk of human error.
Quantitative Benefit
  • The company can now roll out up to seven machines per hour, a significant increase in efficiency.
  • The system has saved many days and possibly weeks of development.

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