ICONICS > Case Studies > Customer Success Story: Leciva a.s. Pharmaceutical

Customer Success Story: Leciva a.s. Pharmaceutical

ICONICS Logo
Company Size
1,000+
Region
  • Europe
Country
  • Czech Republic
Product
  • ICONICS GENESIS32
  • GraphWorX32
  • TrendWorX32
  • ScriptWorX32
Tech Stack
  • Siemens Simatic S7 OPC server
  • Microsoft Excel
  • VBA 6.0
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Digital Expertise
  • Productivity Improvements
Technology Category
  • Application Infrastructure & Middleware - Data Exchange & Integration
  • Application Infrastructure & Middleware - Middleware, SDKs & Libraries
Applicable Industries
  • Pharmaceuticals
Applicable Functions
  • Process Manufacturing
  • Quality Assurance
Use Cases
  • Process Control & Optimization
  • Regulatory Compliance Monitoring
Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Leciva, a.s. Pharmaceutical is the largest Czech pharmaceutical company and dominates both the Czech and Slovak markets. Their main business is pharmaceutical production and distribution. The company was founded in 1993 under the Czech Republic National Enterprise. In 1997, the Czech government sold all the remaining shares it held to Leciva, a.s. They sell the majority of their pharmaceutical substances to developed industrial countries in the EU, Eastern Europe (Slovakia, Russia, Poland, Ukraine etc.). Leciva, a.s. dominates the local Czech Republic market with a 65% share of the production of this pharmaceutical substance sector.
The Challenge
Leciva, a.s. Pharmaceutical, the largest Czech pharmaceutical company, needed a system to meet their high recording requirements for documenting every aspect of their production process to meet GMP (Good Manufacturing Practice) standards. They required a system that provided extensive security measures, audit trails for operators, reliable logging of all production data, operational sequence checking, and traceable alarm and event history recordings. The system also needed to meet their process documentation, production data collection, and report requirements to meet their GMP standards.
The Solution
Leciva, a.s. selected ICONICS to provide them with their pharmaceutical production management system. ICONICS’ GENESIS32™ software suite of tools was installed at their production operations in Prague, which include GraphWorX™32, TrendWorX™32 and ScriptWorX™32. The GENESIS32 Software is running on a Siemens Simatic S7 OPC server. The GENESIS32 system monitors every aspect of the production operation, provides clear directions and information for each of the operators via GraphWorX32 HMI screens and collects production data which is stored in Microsoft Excel spreadsheets and presented in numerical and graphical formats. The software system interfaces with a Siemens S7-400 PLC, connected to a Simatic and one gauge system. There is one PC node implemented and the system has over 1,000 digital and analog tags. The GENESIS32 system processes over 100 scripts that can run simultaneously using VBA 6.0 integrated into ScriptWorX32.
Operational Impact
  • The ICONICS GENESIS32 software system has increased the quality and completeness of the documentation collected on the production operation processes.
  • The system has provided clear production information and procedures that are delivered to each of the operators running the equipment.
  • Reports on production operations are generated from the data collected and stored in Leciva’s local, workstation -level, databases.

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