Case Studies > COSTA LOGISTICS IS MILES AHEAD with Manhattan Associates

COSTA LOGISTICS IS MILES AHEAD with Manhattan Associates

Customer Company Size
Large Corporate
Region
  • Pacific
Country
  • Australia
Product
  • Manhattan Associates' Warehouse Management Solution
  • Supply Chain Intelligence (SCI) Platform
  • IBM i Platform
Tech Stack
  • RF Bar Code Scanning
  • Mobile Computing
  • Wireless Technologies
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Productivity Improvements
  • Customer Satisfaction
Technology Category
  • Functional Applications - Warehouse Management Systems (WMS)
  • Analytics & Modeling - Predictive Analytics
  • Application Infrastructure & Middleware - Data Visualization
Applicable Industries
  • Retail
Applicable Functions
  • Warehouse & Inventory Management
  • Logistics & Transportation
Use Cases
  • Inventory Management
  • Warehouse Automation
  • Supply Chain Visibility
Services
  • System Integration
  • Software Design & Engineering Services
About The Customer
Costa Logistics, a division of the Costa Group of Companies, is a leading provider of third-party warehousing and distribution services with a significant presence in the temperature-controlled sector. The company operates three wholly-owned warehouse facilities in Melbourne, Perth, and Sydney, and two specialist cold storage warehouses in joint ventures with Swire Cold Storage in Victoria and Queensland. Costa is highly customer-centric, emphasizing outstanding customer service through excellence in character, industry knowledge, and determination. The company has experienced unprecedented growth and aims to become a significant tier-two player in the Australian supply chain market.
The Challenge
Costa Logistics wanted to move away from a decentralized software model to centrally control, maintain, and develop key applications across all sites. The company faced complexities due to separate data centers, different customer interfaces, and varied IT infrastructures at each warehouse facility. This led to significant costs in IT development, support, and maintenance. Additionally, Costa needed to present a common interface to customers and suppliers, track and manage their activity across operations, and ensure real-time information exchange to eradicate inventory inaccuracies and reduce handling errors.
The Solution
Costa Logistics decided to upgrade its existing Warehouse Management System (WMS) from Manhattan Associates to the latest version, leveraging enhanced core capabilities such as improved labor management and functionality. The company also deployed Manhattan's Supply Chain Intelligence (SCI) platform for integrated business intelligence and real-time data exchange. The upgraded WMS and SCI platform provided Costa with increased flexibility to anticipate and react to demand fluctuations, driving greater efficiencies. The solutions also offered enhanced reporting and analytical capabilities, improved asset and resource utilization, and better data interchange between sites.
Operational Impact
  • Costa Logistics has leveraged Manhattan's WMS to better utilize warehouse space through dynamic active locations and intelligent tasking features.
  • The introduction of the Radio Frequency (RF) Location Enquiry feature has provided immediate access to SKU contents and reserve location information.
  • The FEFO (First Expired First Out) rule has been automated, prioritizing inventory according to its expiry date.
  • A disaster recovery site has been added, ensuring real-time data replication across sites and minimizing interruptions in case of natural disasters or technical incidents.
  • The management team now has access to detailed, accurate, and timely reports via mobile devices, allowing them to focus more on customer service and optimize day-to-day operations.
Quantitative Benefit
  • Reduced cost per case by 10%
  • Increased pick rate by 14%
  • Reduced direct labor hours by 14%

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