Case Studies > AutoStore: Smart Logistics for Small Parts

AutoStore: Smart Logistics for Small Parts

Company Size
1,000+
Region
  • Europe
Country
  • Switzerland
Product
  • AutoStore
  • Swisslog Stacker Cranes
  • Automated Guided Vehicles
Tech Stack
  • Wireless LAN
  • SAP Integration
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Automation & Control - Automation & Process Control Systems
  • Functional Applications - Remote Monitoring & Control Systems
  • Functional Applications - Warehouse Management Systems (WMS)
Applicable Industries
  • Retail
Applicable Functions
  • Logistics & Transportation
  • Warehouse & Inventory Management
Use Cases
  • Inventory Management
  • Predictive Maintenance
  • Warehouse Automation
Services
  • Hardware Design & Engineering Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Antalis is Europe’s leading distributor of modern communications media and consumables, including paper, packaging materials, office supplies, and hygiene products. The company is known for its high-quality products and comprehensive, customer-oriented services. As a member of an international distribution network, Antalis provides reliable resources and eco-friendly products, assuming social responsibility in all its endeavors. The company aims to expand its logistics services to adapt to market changes and maintain its leading position.
The Challenge
Antalis Switzerland wanted to permanently expand its logistics services in light of structural changes occurring in the paper market. The company needed a solution that could optimize existing space, be flexible, scalable, low-cost, and energy-efficient. The challenge was to integrate a new small parts storage system into their existing warehouse without disrupting ongoing operations. Additionally, the system needed to be adaptable to structural constraints and offer various expansion options to meet future needs.
The Solution
Swisslog partnered with Antalis to implement the AutoStore small parts storage system. AutoStore's modular concept allows for the optimization of existing space by eliminating rack aisles and storing bins directly on top of one another. The system's grid layout is flexible and can adapt to structural constraints, making it easy to integrate into the existing warehouse. The number of robots traveling along the grid can be adjusted based on the required speed, and more vehicles can be added at any time. The robots communicate via a wireless LAN and offer backup capacity to maintain system performance. The system was integrated into a 40,000 m² building with space for 55,000 euro pallet locations and 20,000 shelving locations. AutoStore accommodates 18,000 plastic bins, each with a capacity of 75 liters and a maximum storage weight of 30 kg. Full SAP integration allows internal and external customers to trigger order picking, ensuring timely deliveries.
Operational Impact
  • Efficient, state-of-the-art technology that maximizes storage area utilization.
  • Highly flexible and modular system, easy to install in any existing or newly constructed warehouse.
  • Customizable to meet any requirement, minimizing picking errors and increasing efficiency by a factor of five.
  • Reduces product losses and is easy to expand, ensuring long-term scalability.
  • Seamless integration with existing logistics infrastructure, maintaining uninterrupted delivery performance during implementation.
Quantitative Benefit
  • Implementation period of just eight months.
  • AutoStore accommodates 18,000 plastic bins with a capacity of 75 liters each.
  • Logistics infrastructure housed in a 40,000 m² building with space for 55,000 euro pallet locations and 20,000 shelving locations.
  • 28,000 euro pallet locations are fully automated, moved by ten Swisslog stacker cranes and 13 automated guided vehicles.

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